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CITROEN XSARA PICASSO CAR Service & Repair Manual (2000 2001 2002)-PDF

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🏷️ Basic Information Identification Make: Citroën Model: Xsara Picasso Model Generation: First Generation (Phase 1) Product Name: CITROEN XSARA PICASSO CAR Service & Repair Manual (2000 2001 2002)-PDF Codes Chassis...
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CITROEN XSARA PICASSO CAR Service & Repair Manual (2000 2001 2002)-PDF
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Xsara Picasso
Model Generation:
First Generation (Phase 1)
Product Name:
CITROEN XSARA PICASSO CAR Service & Repair Manual (2000 2001 2002)-PDF
Codes
Chassis Code:
N68
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families, individuals seeking practical and versatile transportation with good interior space
Competitive Analysis
Key Competitors:
Renault Scénic, Volkswagen Golf Plus, Opel Zafira, Ford Focus C-Max
Key Features
Design:
Distinctive 'monospace' styling, emphasis on interior space and practicality, large glass area for visibility
Versatility:
Flexible seating arrangements, sliding rear seats, large boot capacity, numerous storage compartments
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002
Regions Covered:
Primarily European Market (documentation reflects this)
Page Count
Estimated Pages:
Extensive (typically 1000+ pages for comprehensive factory service manuals of this era, actual count not specified in product data but assumed high for quality)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
Likely English (standard for many international service manuals, though original may be French)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, connecting rods, crankshaft, timing, valve train, lubrication system, cooling system, fuel injection system (mechanical aspects)
Engine Management:
Engine control unit (ECU) operation, sensor diagnostics (MAP, CMP, CKP, TPS, O2, ECT), actuator control (injectors, ignition coils), emission control systems
Transmission Manual:
Gearbox assembly, clutch operation, shift linkage, internal components (gears, bearings, synchros), maintenance, troubleshooting
Transmission Automatic:
Automatic transmission operation, torque converter, valve body, planetary gear sets, hydraulic circuits, electronic control (if applicable to specific variant), maintenance, troubleshooting
Suspension:
Front suspension (McPherson struts, wishbones), rear suspension (torsion beam, trailing arms), shock absorbers, springs, anti-roll bars, bush replacement, alignment specifications
Steering:
Power steering system (hydraulic, potentially electric in later variants), steering rack, column, tie rods, hydraulic pump, fluid types, bleeding procedures
Brakes:
Front and rear brake systems (discs, pads, calipers, master cylinder), ABS system (components, diagnostics, bleeding), brake fluid specifications, parking brake mechanism
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting circuits (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM) functions (basic)
Body And Interior:
Body panel removal/installation, door mechanisms, interior trim, seating adjustment, dashboard removal, HVAC system (climate control), body sealing, rust prevention
Heating Ventilation Air Conditioning:
HVAC system components, refrigerant, compressor, condenser, evaporator, blower motor, controls, diagnosis of common climate control faults
Safety Systems:
Airbag system (SRS components, deployment triggers, diagnostics), seatbelt mechanisms, pre-tensioners
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-ups, brake pad inspection, tire rotation
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, cooling system problems, brake system malfunctions, guided symptom-to-cause analysis
Major Repairs:
Engine overhaul, cylinder head gasket replacement, transmission rebuilds (where applicable), suspension component replacement, brake caliper overhaul, power steering pump replacement
Diagnostic Procedures:
OBD-II (On-Board Diagnostics) code interpretation, component testing using multimeter and oscilloscope, specific diagnostic routines for ABS, ECU, etc.
Electrical Repairs:
Wiring harness repair, component replacement (sensors, actuators, modules), diagnostic testing of electrical circuits
Technical Depth
Depth:
Comprehensive (covers from basic maintenance to complete vehicle overhauls and complex diagnostics)
Diagnostics Level:
Advanced (includes wiring diagrams, diagnostic flowcharts, and component testing procedures)
Rebuild Instructions:
Detailed procedures for engine and transmission disassembly, inspection, repair, and reassembly
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (assuming a quality scan/conversion)
Printable:
Yes
Print Quality
Quality:
Variable based on original source, typically clear text and diagrams for factory manuals
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
TU3JP (1.4L), EW10J4 (2.0L 16V), DW8B (1.9D), DW10TD (1.9 HDi)
Engine Displacement Examples:
1.4L (1360cc), 1.6L (1587cc), 1.8L (1761cc), 2.0L (1997cc), 1.9L Diesel (1868cc)
Engine Type Examples:
Naturally Aspirated Petrol, Turbocharged Direct Injection Diesel (HDi)
Performance
Horsepower Range Petrol:
75 PS (1.4i) to 136 PS (2.0i 16V)
Horsepower Range Diesel:
70 PS (1.9D) to 90 PS (1.9 HDi)
Torque Peak Examples:
115 Nm (1.4i), 172 Nm (2.0i 16V), 125 Nm (1.9D), 205 Nm (1.9 HDi)
Fuel System
Petrol System:
Multi-point Fuel Injection (MPI)
Diesel System:
Direct Injection (DI) with Rotary Pump (DW8), Common Rail Direct Injection (CRDi) for HDi variants
Fuel Type Petrol:
Unleaded Petrol (RON 95 or 98 recommended)
Fuel Type Diesel:
Diesel Fuel
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (often mated to 1.8L or 2.0L petrol engines)
Features
Clutch Type:
Dry single-plate diaphragm spring clutch
Automatic Transmission Features:
Selectable modes (e.g., Economy/Sport) on some variants
📐 Dimensions
Exterior
Length:
Approx. 4270 mm
Width:
Approx. 1710 mm
Height:
Approx. 1640 mm
Wheelbase:
Approx. 2690 mm
Interior
Seating Capacity:
5 Seats (with individual sliding and folding rear seats)
Cargo
Boot Volume Min:
Approx. 550 liters (with rear seats in standard position)
Boot Volume Max:
Approx. 1970 liters (with rear seats folded and removed)
Weights
Kerb Weight Range:
Approx. 1250 kg - 1400 kg (depending on engine and equipment)
Gross Vehicle Weight:
Varies by model, consult specific VIN
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for earlier models, subsequent improvements may have occurred)
Active Features
ABS:
Standard on most/all models (Anti-lock Braking System)
Ebs:
Electronic Brake Distribution (EBD) often included with ABS
Emergency Brake Assist:
Available on some later or higher trim models
Passive Features
Airbags:
Front airbags standard; side airbags and curtain airbags available on higher trims or as options
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters on front seats
Child Seat Anchors:
ISOFIX mounting points on rear seats
💡 Technology Features
Infotainment
Radio Options:
Factory fitted radio cassette or CD players, often with steering wheel remote controls. Aftermarket unit installation guides might be covered.
Speakers:
Typically 4-6 speakers, depending on trim level.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
Parking Sensors:
Available as an option on later models or facelifted versions.
Connectivity
Connectivity Features:
Limited by the era; typically basic audio connectivity. Bluetooth may have been an option on very late models.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km or 12 months, whichever comes first (check specific engine/oil specification)
Oil Change Interval Diesel:
Typically 10,000-15,000 km or 12 months (especially for non-turbo diesel); HDi may vary, consult manual
Air Filter Replacement:
Every 30,000 km or 24 months
Fuel Filter Replacement Diesel:
Every 60,000 km
Timing Belt Replacement:
Crucial: Typically 90,000-120,000 km or 5-6 years for petrol engines; check specific engine variant. Failure can cause catastrophic engine damage. DW8/DW10 diesels also use a timing belt. Consult manual for precise interval and belt kit part numbers.
Fluid Specifications
Engine Oil Spec Petrol:
API SG/SH/SJ/SL, ACEA A2/A3, viscosity typically 5W-40 or 10W-40 (check manual for exact spec based on engine and climate)
Engine Oil Spec Diesel:
API CF/CG-4/CH-4, ACEA B2/B3/B4, viscosity typically 5W-40 or 10W-40 (check manual for exact spec)
Coolant Type:
Ethylene glycol-based coolant, pink or blue (PSA specification, e.g., Type D or Type R)
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
LDS fluid (for certain hydraulic systems) or Dexron III compatible ATF for standard hydraulic power steering.
Known Issues
Common Faults:
Suspension arm bushings, rear axle beam bearings (on some variants), EGR valve (diesel), catalytic converter issues, electrical gremlins (especially window regulators, central locking), ignition coil packs (petrol), clutch master cylinder leaks, thermostat housing leaks.
Timing Belt Risk:
Critical maintenance item. Delayed replacement leads to severe engine damage. The manual will detail the correct procedure and torque settings for components like the water pump often replaced with the belt.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovative design, comfort-focused suspension ('Citroën ride'), and practicality (e.g., 2CV, DS, BX, ZX)
Model Evolution
Introduction Year:
1999
Platform Basis:
Shared platform with the Citroën Xsara hatchback and estate
Design Intent:
To compete in the growing compact MPV segment, offering a practical alternative to hatchbacks and estates
Facelift Impact:
The 2000-2002 period represents the initial phase (Phase 1) before any significant mid-cycle refresh.
Production
Manufacturing Locations:
Primarily Vigo, Spain; also potentially other PSA Group plants in Europe
Production Run:
1999 - 2010 (with major facelift in 2004, designated Phase 2)
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