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Clark CMP 50 CMP 60 CMP 70 Forklift Service Repair Manual

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This service repair manual covers the CMP 50, CMP 60, and CMP 70 Forklift Trucks. These trucks are engineered for robust performance and durability in demanding environments. This manual provides...
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Taper: Forklift
Distributeur:
UGS: 100994
Clark CMP 50 CMP 60 CMP 70 Forklift Service Repair Manual
This service repair manual covers the CMP 50, CMP 60, and CMP 70 Forklift Trucks. These trucks are engineered for robust performance and durability in demanding environments. This manual provides comprehensive technical information to ensure these machines operate at peak efficiency and longevity. This complete service repair manual, presented in English, is designed for DIY mechanics, service technicians, and fleet managers. It offers detailed step-by-step repair procedures, including assembly, disassembly, and servicing of all major components, supported by actual photo illustrations and schemes. Key areas covered include the Perkins Diesel Engine, cooling system, transmission, electrical system, wheels and tires, brake system, drive axle, steer system, hydraulic system, and uprights. The manual also provides essential maintenance schedules, troubleshooting guidance for critical systems, and safety procedures for lifting, jacking, blocking, and towing, enabling users to maintain and repair their vehicles effectively and save on service costs.
🏷️ Basic Information
Identification
Make:
Clark
Model:
CMP 50, CMP 60, CMP 70 Forklift Trucks
Product Type:
Service Repair Manual
Codes
Model Codes:
CMP 50, CMP 60, CMP 70
👋 Introduction
Market Position
Target User:
DIY mechanics, service technicians, fleet managers
Key Features
Advantage:
Enables users to find and repair machine issues without external service, saving money.
Diagnostic Aid:
Designed to help users understand how to repair and maintain their machine without needing to visit a service center.
Content Style
Illustration Type:
Actual real photo illustrations and schemes
Competitive Analysis
Value Proposition:
Provides substantial cost savings by enabling users to perform repairs themselves. Instant download offers immediate access and no shipping delays.
📋 Manual Details
Coverage Areas
Models Covered:
Clark CMP 50, Clark CMP 60, Clark CMP 70 Forklift Trucks
Page Count
Total Pages:
411
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Viewable on any computer, zoomable, and printable.
📖 Manual Coverage
Systems Covered
Engine:
Perkins Diesel Engine (Section 00)
Cooling System:
Cooling System (Section 01 - Specifications, Description, Troubleshooting)
Transmission:
Transmission (Section 06)
Electrical System:
Electrical (Section 14 - Circuit Diagram, Instrument Pod)
Wheels And Tires:
Wheels and Tires (Section 16 - Specifications, Cushion Wheels, Pneumatic Wheels)
Brake System:
Brake System (Section 23 - Specifications, Service/Inching Brake, Parking Brake)
Drive Axle:
Drive Axle (Section 20 - Specifications, Description, Overhaul)
Steer System:
Steer System (Section 25/26 - Specifications, Troubleshooting, Removals & Installations, Pressure Check, Unit Overhaul, Priority Valve Overhaul, Steer Cylinder Overhaul)
Hydraulic System:
Hydraulic System (Section 29/30 - Specifications, Troubleshooting, Pump Overhaul, Control Valve Overhaul)
Uprights:
Uprights (Section 34 - Specifications, Description, Checks and Adjustments, Lift Chain Service, Removals and Replacements, Lift and Tilt Cylinder Overhaul)
Counterweight:
Counterweight (Section 38 - Specifications, Inspection, Removal and Replacement)
Specifications:
Dedicated section (Section 40) for overall specifications of the forklift trucks.
Procedures Included
Maintenance:
Periodic Service (Maintenance Schedules, Planned Maintenance, PM Inspection Form)
Safety:
Safe Maintenance (Safety, Lifting/Jacking/Blocking, Towing)
Diagnostics:
Troubleshooting for Cooling System, Steer System, Hydraulic System
Repair:
Assembly, Disassembly, and Servicing of all major components
Assembly Disassembly:
The manual explicitly states it contains information about assembly and disassembly procedures.
Servicing:
Comprehensive servicing information is a core component of this manual.
Technical Maintenance:
Technical maintenance procedures are thoroughly detailed throughout the manual.
Overhaul:
Covers overhaul procedures for key components like the Drive Axle, Steering Unit, Priority Valve, Steer Cylinder, Hydraulic Pump, Control Valve, and Lift/Tilt Cylinders.
Technical Depth
Depth:
Complete step-by-step operations with actual photo illustrations and schemes
Diagnostic Capability:
The manual is designed to enable users to diagnose and understand repair procedures for their machine.
Data Type:
Includes specifications, diagrams, and actual real photo illustrations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable
Bookmarking:
Bookmarked
Storage Options:
Can be saved to hard-drive or burned to CD-ROM.
Print Quality
Printability:
Printable
Compatibility
Operating Systems:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android
Requirements
Software Required:
Adobe PDF Reader
Completeness
Completeness Status:
100% Complete and Intact, no missing/corrupt pages/sections
Binding Type
Binding:
Digital (Downloadable PDF), no physical binding
Paper Type
Paper Quality:
Not Applicable (Digital Format)
Delivery Method
Download Type:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Perkins
Engine Type:
Diesel
Engine Coverage:
Detailed specifications, description, and troubleshooting for the Perkins Diesel Engine.
Performance
Performance Details:
Specific performance metrics (HP, torque) are not detailed in the provided TOC but are expected within a comprehensive service manual.
🔧 Transmission
Features
Transmission Coverage:
Section 06 covers Transmission details, likely including specifications and overhaul procedures.
Standard
Transmission Type Implied:
Likely a heavy-duty industrial transmission, common in forklifts, possibly powershift or hydrostatic, based on the scope of the manual.
📐 Dimensions
Weights
Weight Coverage:
Counterweight specifications, inspection, and removal/replacement procedures.
Counterweight Function:
Counterweight is crucial for stability and is covered in detail regarding its specifications, inspection, and service.
Exterior
Model Capacities:
The model numbers (50, 60, 70) likely indicate lift capacities in hundreds of pounds (e.g., 5000 lbs, 6000 lbs, 7000 lbs), a key specification.
🛡️ Safety Features
Ratings
Safety Section:
SA SAFE MAINTENANCE (Section 1) covering general safety, lifting, jacking, blocking, and towing.
Active Features
Towing Safety:
Specific procedures for safe towing are outlined, a critical safety aspect.
Passive Features
Lifting Blocking:
Detailed guidance on proper lifting, jacking, and blocking procedures to prevent accidents.
💡 Technology Features
Infotainment
Instrument Pod:
The 'Instrument Pod' is mentioned under the Electrical section (Section 14), implying coverage of the forklift's control and monitoring interface.
Driver Assistance
Electrical Schematics:
Detailed electrical circuit diagrams are provided, crucial for diagnosing and repairing electrical faults.
🔧 Maintenance
Service Intervals
Periodic Service:
Detailed maintenance schedules and planned maintenance procedures are covered in Section PS.
Pm Inspection Form:
Includes a PM (Preventive Maintenance) Inspection Form, useful for structured maintenance tracking.
Fluid Specifications
Fluid Coverage:
While specific fluid types are not listed in the table of contents, hydraulic system, cooling system, and transmission sections would typically include fluid specifications.
Known Issues
Troubleshooting:
Troubleshooting guidance is explicitly provided for the cooling system, steer system, and hydraulic system, indicating common areas of concern.
Repair Guidance:
The manual's core purpose is to guide users through repair processes for various components, addressing potential issues.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Clark is a well-established manufacturer of material handling equipment with a long history of producing reliable forklifts.
Model Evolution
Model Line:
The CMP series represents a line of industrial forklift trucks designed for various material handling applications.
Production
Production Era:
The specific production years for the CMP series are not listed, but the manual covers a defined range of models within this series.
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