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    Clark TMX12 TMX13 TMX15S TMX15 TMX17 TMX18 TMX20 TMX20x TMX25,EPX16 EPX18 Forklift Service Repair Manual

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    $16.99
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    $16.99
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    This manual covers the Clark TMX Series and EPX Series forklift trucks, including models TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, and EPX18. Clark, a reputable manufacturer,...
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    Taper: Forklift
    Distributeur:
    UGS: 98496
    This manual covers the Clark TMX Series and EPX Series forklift trucks, including models TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, and EPX18. Clark, a reputable manufacturer, is known for its durable and reliable material handling equipment. These electric forklift trucks are designed for various industrial and warehouse applications, offering load capacities ranging from approximately 1200 kg to 2500 kg. The TMX and EPX series represent modern, emission-free solutions with advanced electronic control systems, particularly ZAPI Handset technology for drive and hydraulic systems. This comprehensive Service Repair Manual provides detailed information for technicians, mechanics, and owners to maintain and repair the covered Clark forklift models. It includes extensive coverage of all major systems, such as the electrical system with wiring diagrams and schematics, the drive train, braking system, steering system, hydraulic system, and lift mechanism. The manual offers step-by-step procedures for assembly, disassembly, component overhaul, installation, and adjustment, along with systematic troubleshooting guides for common issues, including ZAPI control system diagnostics. Safety procedures for lifting, jacking, and blocking are also detailed, ensuring safe operation and maintenance.
    🏷️ Basic Information
    Identification
    Make:
    Clark
    Model:
    TMX Series and EPX Series Forklift Trucks
    Covered Models:
    TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, EPX18
    👋 Introduction
    Market Position
    Target Audience:
    Forklift technicians, mechanics, maintenance personnel, and DIY owners seeking to perform service and repair.
    Key Features
    Completeness:
    Original Factory Manual, considered the most complete informational resource for the covered models.
    Factory Original:
    Emphasis on 'Original Factory Manual' ensures accuracy and adherence to manufacturer specifications.
    Value Proposition
    Benefit:
    Enables DIY maintenance and repair, saving time and money.
    Competitive Analysis
    Advantage:
    Provides factory-level detail for a range of popular Clark electric forklift models, offering significant value over generic repair guides.
    📋 Manual Details
    Coverage
    Page Count:
    485
    Language:
    English
    Format
    File Format:
    PDF
    Software Requirements:
    Adobe PDF Reader
    Download Type:
    Instant Download
    Compatibility
    Operating Systems:
    All Versions of Windows & Mac
    Mobile Devices:
    APP ISO, iPhone, iPad, Android
    Manual Type
    Type:
    Service Repair Manual
    📖 Manual Coverage
    Systems Covered
    Electrical System:
    Wiring diagrams, circuit schematics, switches, sensors, instrument panel, motor controls (ZAPI).
    Drive Train:
    Drive axle specifications, fluid service, troubleshooting, removal, installation, and overhaul.
    Braking System:
    Brake specifications, fluid service, master cylinder, calipers, parking brake, and overhaul procedures.
    Steering System:
    Steering system specifications, troubleshooting, column, steer axle service (TMX), wheel bearing maintenance (EPX), cylinder overhaul, and gear overhaul.
    Hydraulic System:
    Main hydraulic system specifications, fluids, filters, troubleshooting, pressure checks, control valve overhaul.
    Lift Mechanism:
    Tilt cylinders (specifications, service, overhaul), uprights (specifications, troubleshooting, roller clearance, cylinder service, chain inspection, fork/carriage/upright removal/installation).
    Power Source:
    Battery service.
    Chassis And Body:
    Counterweight, overhead guard, floor plate, seat, and seat deck removal/installation.
    Electrical Components:
    Covers wiring, cables, switches, and sensors for accurate electrical diagnosis and repair.
    Procedures Included
    Maintenance:
    Periodic service, maintenance schedules, planned maintenance program, PM inspection forms.
    Repair:
    Detailed service and repair information for all covered systems.
    Diagnostics:
    Troubleshooting guides for various systems, ZAPI control troubleshooting.
    Installation Adjustment:
    Instructions for installation and adjustment of various components.
    Assembly Disassembly:
    Step-by-step assembly and disassembly instructions.
    Overhaul:
    Comprehensive overhaul procedures for drive motors, pump motors, drive axles, steering gears, steering cylinders, tilt cylinders, and upright components.
    Troubleshooting Methodology:
    Systematic troubleshooting approaches are outlined for critical components.
    Component Replacement:
    Detailed procedures for removal and replacement of all major components.
    Technical Depth
    Depth:
    Comprehensive, from basic maintenance to complete unit overhauls and diagnostics, including factory settings and programming.
    Component Overhaul:
    Extensive coverage of component overhaul for major systems like drive motors, axles, steering, and hydraulic components.
    Electrical Diagrams:
    Includes schematic electric circuit diagrams for a thorough understanding of the electrical system.
    📊 Manual Specifications
    File Quality
    Print Quality:
    Printable without restrictions, searchable text, bookmarks, crosslinks.
    Graphic Quality:
    Illustrations, detailed schematics, and diagrams for clarity.
    Searchability:
    Searchable text functionality significantly aids in quickly locating specific information.
    Binding Type
    Binding:
    Digital (PDF) - Printable format.
    Paper Type
    Paper Type:
    Not Applicable (Digital).
    ⚙️ Engine Specifications
    Vehicle Type
    Power Source:
    Electric (based on 'EPX' designation and system coverage).
    Drive Motors:
    Specifications and overhaul procedures for drive motors are covered.
    Pump Motor:
    Overhaul procedures for the pump motor are included.
    🔧 Transmission
    Vehicle Type
    Type:
    Electric Drive Motor System (detailed in 'ELECTRIC MOTORS' and 'MOTOR CONTROLS' sections).
    Drive Axle:
    Detailed information on drive axle specifications, service, and overhaul.
    📐 Dimensions
    Vehicle Type
    Capacity Range:
    Load capacities ranging from approximately 1200 kg (TMX12) to 2500 kg (TMX25) and 1600 kg (EPX16) to 1800 kg (EPX18).
    Weights:
    While specific weight figures are not listed in the product description, general specifications likely include curb weight and load capacity related information within the manual.
    🛡️ Safety Features
    Manual Sections
    Safety Procedures:
    Dedicated 'SA SAFE MAINTENANCE' section covering general safety, lifting/jacking/blocking, and towing procedures.
    Lifting Jacking Blocking:
    Crucial safety procedures for safely lifting, jacking, and blocking the forklift are detailed.
    💡 Technology Features
    Control Systems
    Motor Control Technology:
    Focus on ZAPI Handset for programming and adjustments, indicating advanced electronic control for drive and hydraulic systems.
    Instrumentation
    Instrument Panel:
    Information on the instrument panel is included in the 'WIRING, SWITCHES, AND INSTRUMENTS' section.
    Infotainment
    Not Applicable:
    Infotainment systems are not relevant to this industrial equipment.
    Driver Assistance
    Not Applicable:
    Driver assistance features in the consumer automotive sense are not applicable, however, operational controls and diagnostics are covered.
    Connectivity
    Not Applicable:
    Connectivity features in the consumer automotive sense are not applicable.
    🔧 Maintenance
    Service Intervals
    Scheduled Maintenance:
    Detailed 'Maintenance Schedules' and 'Planned Maintenance Program' are included in the 'PS PERIODIC SERVICE' section.
    Pm Form:
    A 'PM Inspection Form' is provided, facilitating structured preventative maintenance checks.
    Fluid Specifications
    Hydraulic Fluid:
    Specifications for hydraulic fluids are provided in the 'HYDRAULIC SYSTEM' section.
    Drive Axle Fluid:
    Specifications for drive axle fluid checks and changes are detailed in the 'DRIVE AXLE' section.
    Brake Fluid:
    Specifications for brake system fluid are included in the 'BRAKE SYSTEM' section.
    Known Issues
    Troubleshooting Scope:
    Comprehensive troubleshooting sections are provided for Drive Axle, Steering System, Hydraulic System, and Uprights, indicating common areas of concern.
    Control Troubleshooting:
    Specific troubleshooting for the ZAPI motor control system is a key feature, addressing common electronic issues.
    Upright Troubleshooting:
    Specific troubleshooting guidance for upright issues, including roller clearance and chain adjustments.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Clark is a long-standing and reputable manufacturer of material handling equipment, known for its durable and reliable forklifts.
    Model Evolution
    Series Overview:
    The TMX and EPX series represent modern electric forklift truck offerings from Clark, designed for various industrial and warehouse applications.
    Production
    Manufacturing Focus:
    Focus on electric forklift technology, indicating a commitment to modern, emission-free material handling solutions.
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