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    Clark TMX12 TMX13 TMX15S TMX15 TMX17 TMX18 TMX20 TMX20x TMX25,EPX16 EPX18 Forklift Workshop Service Repair Manual

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    $16.99
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    $16.99
    Prix habituel
    This factory service repair manual provides comprehensive coverage for Clark TMX Series and EPX Series forklift trucks, including models TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, and...
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    Taper: Forklift
    Distributeur:
    UGS: 98344
    This factory service repair manual provides comprehensive coverage for Clark TMX Series and EPX Series forklift trucks, including models TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, and EPX18. Clark, a manufacturer with a long heritage in the material handling industry, has engineered these electric forklift trucks to deliver reliability and efficiency. This manual details advanced control systems, including ZAPI programming, and covers all major mechanical, electrical, and hydraulic systems, ensuring users have access to the information needed to maintain these robust machines. The purpose of this 485-page English-language manual is to serve as an essential diagnostic and repair resource for owners, maintenance technicians, and repair shops. It includes detailed, step-by-step repair and overhaul procedures, maintenance schedules, planned maintenance programs, and systematic troubleshooting guides for all covered systems. With factory-level repair information, detailed diagrams, and actual photo illustrations, this manual empowers users to perform their own maintenance and repairs, reducing downtime and repair costs while ensuring safe operation through dedicated sections on safe maintenance practices.
    🏷️ Basic Information
    Identification
    Make:
    Clark
    Model:
    TMX Series & EPX Series Forklift Trucks
    Covered Models:
    TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, EPX18
    Generation
    Generation Context:
    Covers multiple models within the TMX and EPX series, implying a range of production years, though specific years are not provided.
    👋 Introduction
    Market Position
    Positioning:
    Essential diagnostic and repair resource for owners and service providers of Clark TMX and EPX series forklift trucks, aiming to reduce downtime and repair costs.
    Key Features
    Features:
    Detailed diagrams, actual photo illustrations, step-by-step instructions, troubleshooting guidance, and factory specifications.
    Value Proposition
    Benefit:
    Empowers users to perform their own repairs and maintenance, saving time and money.
    Target Audience
    Audience:
    Forklift owners, maintenance technicians, and repair shops.
    📋 Manual Details
    Coverage Areas
    Systems Covered:
    Comprehensive coverage of all major mechanical, electrical, and hydraulic systems.
    Page Count
    Total Pages:
    485
    Manual Type
    Type:
    Factory Service Repair Manual
    Manual Purpose:
    Service and Repair Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Safety Procedures:
    Safe maintenance practices, lifting/jacking/blocking, towing.
    Periodic Service:
    Maintenance schedules, planned maintenance programs, PM inspection forms.
    Electrical System:
    Battery service, wiring, switches, instruments, schematic electric circuit diagrams, general electrical service tips, wiring and cables, switches and sensors, instrument panel.
    Drive Motors:
    Motor specifications, drive motor overhaul, pump motor overhaul.
    Control Systems:
    Contactors, motor controls, ZAPI handset programming and adjustments, control troubleshooting, TMX factory control settings.
    Drive Axle:
    Specifications, fluid check/change, troubleshooting, removal/installation, overhaul.
    Wheels Tires:
    Specifications, mounting, maintenance.
    Brake System:
    Specifications, fluid check/fill/bleed, pedal/master cylinder R&R/adjustment, caliper R&R, parking brake R&R/adjustment, brake overhaul.
    Steer System:
    TMX: Steering system specs, troubleshooting, column/component R&R, relief pressure check/adjustment, steer gear overhaul, steer axle service, steer cylinder overhaul. EPX: Steering axle wheel bearing maintenance/adjustment, steer axle R&R, steer cylinder R&R, steer gear overhaul, steer cylinder overhaul.
    Hydraulic System Main:
    Main hydraulic system specifications, fluids and filters, troubleshooting, pressure checks/adjustments, R&R, overhaul.
    Hydraulic System Controls:
    Hydraulic system schematic, main hydraulic control valve R&R, overhaul.
    Tilt Cylinders:
    Specifications, checks/adjustments, R&I, overhaul.
    Uprights:
    Specifications, troubleshooting, inspection, carriage/upright roller clearance checks/shim adjustment, cylinder R&I/overhaul/replacement, upright chain inspection/adjustment/replacement, fork/carriage R&R, upright R&R.
    Chassis:
    Counterweight specs, counterweight R&I, overhead guard R&I, floor plate/seat/seat deck R&I.
    General Specs:
    Nameplate and decals, general specifications, hydraulic fitting tightening procedures.
    Electrical Components:
    Specific coverage of contactors and ZAPI control systems.
    Hydraulic Components:
    Detailed procedures for hydraulic control valve, tilt cylinders, and general hydraulic system overhaul.
    Control Unit:
    Detailed coverage of motor controls and their programming/troubleshooting.
    Procedures Included
    Repair Procedures:
    Detailed step-by-step repair, assembly, and disassembly procedures for all covered systems.
    Maintenance Procedures:
    Comprehensive technical maintenance guidelines and planned service programs.
    Troubleshooting Procedures:
    Systematic troubleshooting guides for common and complex issues across all major components.
    Diagnostic Procedures:
    Detailed troubleshooting procedures for electrical, hydraulic, drive axle, and steer systems.
    Adjustment Procedures:
    Includes adjustments for steering system relief pressure, brake pedal/master cylinder, and upright roller clearance.
    Overhaul Procedures:
    Comprehensive overhaul procedures for drive motors, pump motors, drive axles, brake systems, steer systems, and hydraulic components.
    Technical Depth
    Depth:
    Complete factory-level repair and overhaul procedures, suitable for certified technicians and experienced mechanics.
    Diagram Quality:
    Features diagrams and actual real photo illustrations for clarity.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Digital Access:
    Instant download available.
    Print Quality
    Quality:
    Perfect quality, suitable for printing. Original Adobe document.
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper:
    N/A (Digital Download)
    Searchability
    Text Search:
    Fully searchable PDF for quick information retrieval.
    Printability
    Printing Options:
    Print entire manual or selected pages.
    Compatibility
    Device Compatibility:
    All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android etc.
    Indexing
    Navigation:
    Fully indexed and bookmarked by topic for efficient navigation.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Electric (as indicated by EPX models and electric motor sections)
    Power Source:
    Electric
    Performance
    Performance Details:
    Specifications for drive motors and pump motors are detailed within the manual, facilitating performance analysis and repair.
    🔧 Transmission
    Standard
    Transmission Type:
    Electric Drive System (details covered under Drive Axle and Electric Motors)
    Features
    Drive System Features:
    Detailed information on drive axle overhaul and motor specifications.
    📐 Dimensions
    Weights
    Weight Details:
    General specifications section likely includes weight and dimensional data, but specific values are not listed in the product description.
    Exterior
    Dimensional Data Coverage:
    General specifications likely include key dimensions, but specific values are model-dependent and not provided in the product summary.
    🛡️ Safety Features
    Ratings
    Safety Features Coverage:
    Dedicated section on 'Safe Maintenance' covering lifting, jacking, blocking, and towing procedures, crucial for operational safety.
    Active Features
    Active Safety Systems:
    Details on brake system operation and hydraulic system controls contribute to safe operation, though specific active safety systems (e.g., stability control) are not explicitly mentioned.
    Passive Features
    Passive Safety Features:
    Information on overhead guard and chassis components implies structural safety features.
    💡 Technology Features
    Infotainment
    Infotainment Systems:
    N/A (Forklift truck - focus is on operational and control technology).
    Driver Assistance
    Driver Assistance Features:
    Advanced control systems (ZAPI) are covered, indicating sophisticated electronic management of truck functions.
    Control Programming:
    Specific instructions for programming and adjusting motor controls using a ZAPI handset.
    Connectivity
    Connectivity Options:
    N/A (Focus is on internal system diagnostics and programming).
    🔧 Maintenance
    Service Intervals
    Interval Details:
    Maintenance schedules and planned maintenance programs are thoroughly covered, providing specific interval guidance for various service tasks.
    Pm Program:
    Detailed Planned Maintenance (PM) program and inspection forms are included.
    Fluid Specifications
    Fluid Types:
    Information on hydraulic fluids and filters, as well as drive axle fluid, is provided. Specific fluid specifications (e.g., ISO VG ratings, OEM part numbers) are expected within the manual.
    Known Issues
    Common Issues Coverage:
    Troubleshooting sections for drive axle, brake system, steer system, and hydraulic system address common issues and provide diagnostic steps.
    Troubleshooting Approach:
    Structured troubleshooting guides with clear steps for diagnosing problems.
    📚 Vehicle History
    Brand Heritage
    Heritage:
    Clark is a well-established manufacturer of material handling equipment with a long history of innovation and reliability in the forklift industry.
    Model Evolution
    Model Evolution Context:
    The TMX and EPX series represent modern iterations of Clark's forklift technology, likely incorporating advancements in electric propulsion and control systems.
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