Covered Models:
Clark TMX12, TMX13, TMX15s, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, EPX18 Forklift Trucks
Specific Models Covered:
TMX12, TMX13, TMX15s, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, EPX18
Type:
Complete Factory Service Repair Manual
Delivery:
Instant Download, eliminating shipping costs and wait times.
Searchability:
The PDF is searchable, allowing users to quickly find specific information or procedures within the manual.
Print Capability:
Allows for printing of the entire manual or selected pages for physical reference.
Electrical Systems:
Wiring, Switches, Instruments, Electric Motors (Drive & Pump), Contactors, Motor Controls (ZAPI Handset)
Drivetrain:
Drive Axle (Specifications, Fluid, Troubleshooting, Removal/Installation, Overhaul)
Chassis And Suspension:
Wheels & Tires, Brake System, Steer System (TMX & EPX variants), Steering Column, Steer Axle, Steer Cylinder
Hydraulics:
Main Hydraulic System (Specifications, Fluids, Filters, Troubleshooting, Pressure Checks, Removal/Overhaul), Hydraulic System Schematic, Main Hydraulic Control Valve
Lift Systems:
Tilt Cylinders (Specifications, Checks, Removal/Installation, Overhaul), Uprights (Specifications, Troubleshooting, Inspection, Roller Clearance, Cylinder Service, Chain Inspection, Fork/Carriage/Upright Removal/Installation)
Frame And Body:
Counterweight, Chassis, Overhead Guard, Floor Plate, Seat, Seat Deck
Counterweight And Chassis:
Covers Counterweight and Chassis components including removal, installation, and maintenance of the Overhead Guard, Floor Plate, and Seat assembly.
Steer System Variations:
Differentiates service procedures for TMX (e.g., Steer Axle Service, Steer Cylinder Overhaul) and EPX (e.g., Steering Axle Wheel Bearing Maintenance, Steering Axle Removal/Replacement) models.
Tilt Cylinder Service:
Covers tilt cylinder specifications, checks, adjustments, removal, installation, and overhaul.
Maintenance:
Maintenance Schedules, Planned Maintenance Program, PM Inspection Form, Battery Service, Wheels & Tires Mounting and Maintenance
Repair And Overhaul:
Drive Motors Overhaul, Pump Motor Overhaul, Drive Axle Overhaul, Brake System Overhaul, Steering Gear Overhaul (TMX/EPX), Steer Cylinder Overhaul (TMX/EPX), Hydraulic System Removal and Overhaul, Tilt Cylinder Overhaul, Upright Cylinder Overhaul, Hydraulic Control Valve Overhaul
Troubleshooting:
Motor Controls Troubleshooting, Drive Axle Troubleshooting, Steering System Troubleshooting, Hydraulic System Troubleshooting
Safety And Operation:
Safety Guidelines, Lifting/Jacking/Blocking, Towing Procedures
Assembly Disassembly:
Provides complete step-by-step operations on repair, assembly, and disassembly for all covered systems and components.
Wheel And Tire Service:
Covers wheel and tire specifications, mounting procedures, and maintenance recommendations.
Hydraulic Control Valve Service:
Detailed procedures for the removal and overhaul of the Main Hydraulic Control Valve, a critical component of the hydraulic system.
Scope:
Comprehensive factory-level repair, disassembly, assembly, servicing, technical maintenance, and troubleshooting procedures.
Detail Level:
Contains actual real photo illustrations and schematics, providing a high level of visual and technical detail for repair and maintenance tasks.
Illustrations:
Includes diagrams, actual real photo illustrations, and schemes to visually guide users through repair and maintenance procedures.
Type:
Electric Forklift Trucks (Specific motor details covered within the manual, e.g., Drive Motors, Pump Motor)
Details:
Motor specifications and descriptions are provided, facilitating performance analysis and troubleshooting of electric drive and pump motors.
Type:
Electric propulsion, with detailed coverage of the electric drive and pump motors and their associated control systems.
Covered:
Drive Motors and Pump Motors, with detailed overhaul procedures and specifications.
Control Module Programming
Details:
Provides guidance on programming and adjustments using the ZAPI Handset, a critical component for managing the electric drive system.
Switches And Instruments:
Detailed coverage of switches, sensors, and the instrument panel for diagnostic and repair purposes.
Type:
Electric Drive Systems (Details on Drive Axle, Motor Controls, and Contactors)
Control System:
Extensive coverage of ZAPI Handset programming and adjustments for motor controls, along with factory control settings.
Service:
Comprehensive guide to Drive Axle specifications, fluid management, troubleshooting, removal, installation, and complete overhaul procedures.
Coverage:
Comprehensive details on brake system specifications, fluid management, pedal/master cylinder service, caliper replacement, parking brake adjustments, and overhaul.
Scope:
Extensive coverage of uprights, including specifications, troubleshooting, inspection, roller clearance, cylinder service, chain inspection, and full upright removal/installation.
N A:
While not driver assistance in the automotive sense, the manual covers advanced electronic control systems (ZAPI Handset) crucial for the operation and performance tuning of these electric forklifts.
N A:
N/A (Focus is on operational and repair technology of the forklift itself).
Coverage:
Detailed information on the Instrument Panel, along with wiring and switches, is included, enabling technicians to diagnose and repair dashboard and indicator functionalities.
Brand And Functionality:
In-depth coverage of ZAPI motor controls, including programming, adjustments via handset, and troubleshooting guidance for electric drive and pump systems.
Detail:
Features detailed schematic electric circuit diagrams, general electrical service tips, and information on wiring and cables for accurate electrical system diagnosis.
Scope:
Includes information on 'Contactors', which are essential electrical switching components in electric forklift power circuits.
Coverage:
Detailed 'Maintenance Schedules' and a 'Planned Maintenance Program' are included, outlining required service intervals for various components and systems.
Coverage:
Information on Drive Axle Fluid (check and change) and Hydraulic System Fluids and Filters is provided, crucial for maintaining optimal performance and longevity.
Diagnostic Approach:
The manual's troubleshooting sections for the Drive Axle, Steering System, Hydraulic System, and Motor Controls provide a systematic approach to diagnosing and resolving common and specific issues.
Form Availability:
Includes a 'PM Inspection Form' to facilitate structured preventive maintenance checks and record-keeping.
Scope:
Includes a dedicated section for 'Battery Service', essential for the proper upkeep and longevity of electric forklift power sources.
Examples:
Covers replacement and adjustment procedures for critical components like Brake Pedal, Master Cylinder, Parking Brake, and Steering Column components.
Manufacturer:
Clark is a long-standing and reputable manufacturer in the material handling industry, known for its durable and reliable forklifts.
N A:
The TMX and EPX series represent Clark's electric forklift offerings, incorporating modern technology and design for various industrial applications. This manual covers a range of capacities within these series.
N A:
This manual covers a range of Clark TMX and EPX models, indicating a common platform with variations in lifting capacity and potentially specific features across the series.
Type:
TMX series typically refers to pneumatic tire forklifts, while EPX series often denotes electric cushion tire forklifts, although the manual seems to encompass both within its scope. Precise distinctions are detailed within.
Meaning:
Model numbers like TMX12, TMX15, EPX16, etc., generally indicate lifting capacity (e.g., 1200kg, 1500kg, 1600kg) and specific series configurations.
