Clark TMX12 TMX13 TMX15s TMX15 TMX17 TMX18 TMX20 TMX20x TMX25 Forklift Service Repair Manual

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Taper: Forklift

Distributeur:

UGS: 100986

Mots clés: Clark Forklift Forklifts Material Handling TMX Models TMX12 TMX13 TMX15 TMX15s TMX17 TMX18 TMX20 TMX20x TMX25

Variantes de produits

Description

This manual covers the Clark TMX Series Forklift Trucks, including models TMX12, TMX13, TMX15s, TMX15, TMX17, TMX18, TMX20, TMX20x, and TMX25. Clark has a long-standing reputation for producing durable and reliable material handling equipment, and the TMX series embodies this legacy. These forklifts are engineered for demanding industrial applications, offering robust performance and operational efficiency. This comprehensive service repair manual is designed to provide in-depth information for maintaining and repairing these versatile machines. The purpose of this 427-page English-language Service Repair Manual is to equip technicians, service departments, fleet managers, and owner-operators with the knowledge necessary for effective maintenance and repair. It covers a wide array of systems and procedures, including safe maintenance practices, periodic servicing, battery service, electrical systems with detailed schematics, motor controls, drive axle, wheels and tires, brake system, steer system, and the main hydraulic system. With actual photo illustrations, diagrams, and schemes, this manual facilitates clear, step-by-step guidance for diagnostics, troubleshooting, component overhaul, and assembly/disassembly, empowering users to perform repairs independently and ensure the longevity of their Clark TMX Series forklifts.

🏷️ Basic Information

Identification

Make:

Clark

Model:

TMX Series Forklift Trucks

Covered Models:

• TMX12

• TMX13

• TMX15s

• TMX15

• TMX17

• TMX18

• TMX20

• TMX20x

• TMX25

Codes

Product Identifier:

Clark TMX12 TMX13 TMX15s TMX15 TMX17 TMX18 TMX20 TMX20x TMX25 Forklift Trucks Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Forklift technicians, service departments, fleet managers, and owner-operators seeking to perform maintenance, diagnostics, and repairs on Clark TMX series forklift trucks.

Key Features

Content Quality:

Contains actual real photo illustrations, diagrams, and schemes for clear, step-by-step procedural guidance.

Value Proposition

Cost Savings:

Enables users to perform their own repairs and maintenance, saving significant costs on external service labor.

Manual Completeness

Completeness Assurance:

Guaranteed 100% complete and intact with no missing or corrupt pages/sections.

Benefits

User Empowerment:

Empowers users to understand how to repair and maintain their machine independently, without needing to visit a service center.

Competitive Analysis

Manual Advantage:

This manual offers comprehensive, step-by-step guidance with visual aids, making complex repair tasks accessible to users, differentiating it from generic service bulletins or basic manuals.

📋 Manual Details

Coverage

Coverage Areas:

• Safe Maintenance

• Periodic Service

• Battery Service

• Wiring, Switches, and Instruments

• Electric Motors

• Contactors

• Motor Controls

• Drive Axle

• Wheels and Tires

• Brake System

• Steer System

• Hydraulic System (Main)

• Hydraulic System (Schematic)

• Tilt Cylinders

• Uprights

• Counterweight and Chassis

• General Specifications

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

Download Method:

Instant Download

📖 Manual Coverage

Systems Covered

Electrical System:

Includes schematic electric circuit diagrams, general electrical service tips, wiring and cables, switches and sensors, instrument panel, electric motors (drive and pump), contactors, and motor controls (including ZAPI handset programming and troubleshooting).

Powertrain:

Covers drive axle specifications, fluid checks and changes, troubleshooting, removal, installation, and overhaul. Also details motor controls and their programming/adjustments.

Brake System:

Covers brake specifications, fluid checks/fills/bleeding, pedal and master cylinder removal/replacement/adjustment, caliper service, and parking brake adjustments.

Wheels And Tires:

Includes specifications, mounting, and maintenance procedures for wheels and tires.

Counterweight And Chassis:

Details removal and installation procedures for counterweights, overhead guards, floor plates, seats, and seat decks.

Tilt Cylinders:

Provides specifications, checks, adjustments, removal, installation, and overhaul procedures for tilt cylinders.

Upright Chains:

Includes inspection, adjustment, and replacement procedures for upright chains.

Drivetrain

Drive Axle:

Comprehensive coverage including specifications, fluid service, troubleshooting, removal, installation, and complete overhaul procedures.

Chassis And Steering

Steering System:

Detailed specifications, troubleshooting, steering column and component removal/replacement, relief pressure checks and adjustments, steering gear overhaul, and steer axle service.

Hydraulic System

Main Hydraulic System:

Includes specifications, description, fluid and filter service, troubleshooting, pressure checks and adjustments, removal, and overhaul of the main hydraulic system. Also covers hydraulic system schematics and main control valve removal and overhaul.

Lifting And Fork Attachment

Uprights And Carriage:

Extensive coverage on upright specifications, troubleshooting, inspection, roller clearance checks and adjustments, cylinder removal, overhauling, and replacement. Also includes upright chain inspection, adjustment, and replacement, as well as fork and carriage removal and replacement.

Maintenance And Inspection

Periodic Service:

Provides detailed maintenance schedules, a planned maintenance program, and a PM inspection form for proactive servicing.

Safety Procedures

Safe Maintenance:

Covers essential safety guidelines, proper lifting, jacking, and blocking procedures for the truck, and towing protocols.

Procedures Included

Disassembly And Assembly:

Detailed step-by-step operations for assembly and disassembly of various truck components.

Diagnostics And Troubleshooting:

Includes specific troubleshooting guides for various systems like the drive axle, steering system, and hydraulic system, enabling users to identify and resolve issues.

Component Overhaul:

Comprehensive overhaul procedures for critical components such as electric motors, drive axle, steering gear, tilt cylinders, and hydraulic system parts.

Electrical Diagnostics:

Detailed electrical troubleshooting procedures supported by schematic diagrams.

Hydraulic Troubleshooting:

Specific troubleshooting guides for the main hydraulic system.

Upright Roller Adjustment:

Detailed procedures for upright and carriage roller clearance checks and shim adjustments.

Technical Depth

Depth:

Comprehensive, covering everything from basic safety and maintenance to advanced diagnostics, repair, overhaul, and component-level service. Includes detailed specifications, schematics, and photo illustrations.

Diagrams And Illustrations:

Features actual real photo illustrations, diagrams, and schemes for clear visual guidance.

Factory Settings:

Includes TMX Factory Control Settings for motor control systems.

General Specs

Hydraulic Fittings:

Provides specific procedures for hydraulic fitting tightening.

📊 Manual Specifications

File Details

File Format:

Searchability:

Searchable text content for quick information retrieval.

Bookmarking:

Bookmarked for easy navigation.

Print Quality

Printability:

Printable on demand.

Compatibility

Operating Systems:

Compatible with all versions of Windows, Mac, Linux OS, iPhone, iPad, Android devices.

Requirements

Software Required:

Adobe PDF Reader

Binding Type

Binding:

Digital Download (Instant)

File Quality

Digital Quality:

High-quality PDF, zoomable and viewable on various devices.

⚙️ Engine Specifications

General

Engine Type:

Information not explicitly detailed for specific engine variants within the provided product description, but likely electric motor-driven units common to this class of forklift.

Electric Motors

Drive And Pump Motors:

Includes detailed specifications, descriptions, and overhaul procedures for both drive motors and pump motors.

🔧 Transmission

Drive Axle

Drive Axle Service:

Comprehensive coverage including specifications, fluid checks and changes, troubleshooting, removal, installation, and overhaul.

📐 Dimensions

General

Model Capacities:

The model names (e.g., TMX12, TMX15, TMX25) typically indicate load capacities in hundreds of pounds (e.g., 1200 lbs, 1500 lbs, 2500 lbs, although these are often in metric tonnes in international markets). Specific dimensions and weight details are found within the manual's general specifications section.

🛡️ Safety Features

Handling And Operation

Lifting Jacking Blocking:

Detailed procedures for safe lifting, jacking, and blocking of the forklift truck.

Operation

Towing:

Includes guidelines and procedures for safely towing the forklift.

💡 Technology Features

Control Systems

Zapi Handset:

Specific guidance on programming and adjustments using the ZAPI handset for motor control systems is a key feature.

Electrical Components

Motor Controls:

In-depth information on motor control description, programming, adjustments, troubleshooting, and factory settings.

🔧 Maintenance

Service Schedules

Planned Maintenance:

The manual provides structured maintenance schedules and a planned maintenance program to ensure optimal performance and longevity of the forklift.

Fluid Specifications

Hydraulic Fluid:

Details on required hydraulic fluids and filters are included for proper system maintenance.

Drive Axle Fluid:

Specifics for checking and changing drive axle fluid are provided.

Known Issues

Troubleshooting Guides:

The manual includes troubleshooting sections for critical systems like the drive axle, steering, and hydraulics, helping to diagnose and resolve common operational problems.

Pm Inspection

Pm Form:

Includes a dedicated PM Inspection Form as part of the planned maintenance program.

📚 Vehicle History

Brand Heritage

Clark Legacy:

Clark is a renowned manufacturer with a long history in the material handling industry, known for producing durable and reliable industrial equipment like forklifts. The TMX series represents their contemporary offerings in this sector.