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Corvette 305 1982 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1982 Engine Code Covered: 305 CID V8 (LG4) Codes Platform Code: C3 (Third Generation) 👋 Introduction Market Position Positioning: The 1982...
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Corvette 305 1982 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1982
Engine Code Covered:
305 CID V8 (LG4)
Codes
Platform Code:
C3 (Third Generation)
👋 Introduction
Market Position
Positioning:
The 1982 Corvette represented a significant transitional year for the C3 generation, offering a blend of classic Corvette styling with emerging automotive technologies. It was positioned as a premier American sports car, competing with domestic performance vehicles and select European grand tourers.
Competitive Analysis
Competitors:
Primary competitors included the Ford Mustang GT, Pontiac Firebird Trans Am, and to a lesser extent, models from Datsun (Nissan) Z-series and Porsche.
Key Features
Distinguishing Features:
Introduction of the 'Collector's Edition' package, T-tops as standard, revised interior, and the groundbreaking Cross-Fire Fuel Injection system on the base 305 engine.
Value Proposition
Manual Value:
This manual provides essential technical data and procedures for owners and technicians to maintain, diagnose, and repair the 1982 Corvette, ensuring optimal performance and longevity for this classic vehicle.
📋 Manual Details
Coverage Areas
Regions Covered:
North America (USA, Canada)
Models Covered:
All Corvette 1982 models
Trim Levels Covered:
All trim levels
Transmission Types Covered:
All transmission types (e.g., Automatic, Manual)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnosis, repair, overhaul, and specifications for the 305 CID V8 (LG4) engine, including fuel injection (Cross-Fire Injection), ignition system, cooling system, lubrication system, and emissions control.
Transmission:
Service and repair for automatic (THM-200-4R) and manual transmissions, including clutch, driveshaft, and rear axle assembly.
Brakes:
Diagnosis, repair, and maintenance of front and rear disc brakes, parking brake system, and hydraulic system.
Suspension Steering:
Front and rear suspension components (independent front, transverse leaf spring rear), steering gear, power steering system, and wheel alignment procedures.
Electrical:
Complete wiring diagrams, troubleshooting for all electrical systems including lighting, instruments, power windows, power locks, HVAC controls, and audio systems.
Body Chassis:
Exterior body panels, interior trim, glass replacement, doors, hood, and chassis frame repair and maintenance.
HVAC:
Air conditioning and heating system diagnosis, repair, and refrigerant handling.
Fuel System:
Detailed information on the Cross-Fire Injection system, fuel pump, fuel filter, and fuel tank.
Procedures Included
Maintenance:
Routine maintenance procedures, lubrication, filter changes, fluid replacements, and inspections.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, fault code interpretation (if applicable).
Repair:
Step-by-step repair instructions for all major vehicle components and systems.
Overhaul Rebuild:
Detailed procedures for engine, transmission, and differential overhaul.
Diagnostics:
Advanced diagnostic techniques, electrical testing, and component testing.
Wiring Diagrams:
Comprehensive and detailed color-coded wiring schematics for all vehicle circuits.
Technical Depth
Depth:
Comprehensive Professional Level: Covers everything from basic maintenance and tune-ups to complex troubleshooting, diagnostics, component replacement, and full engine/transmission rebuilds.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans for clear text and images, often with searchable text functionality.
Accessibility:
Downloadable PDF for instant access and offline use on various devices.
Print Quality
Printability:
Designed to be printable for users who prefer hard copies.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8
Displacement:
305 cubic inches (5.0 Liters)
Engine Code:
LG4
Fuel Delivery:
Cross-Fire Fuel Injection (CFI)
Performance
Horsepower:
180 hp @ 4200 RPM (approx.)
Torque:
245 lb-ft @ 2000 RPM (approx.)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Pressure:
9-13 PSI (specified by manual)
Ignition System
Type:
Electronic Spark Control (ESC) and Electronic Spark Timing (EST) with distributor.
Cooling System
Capacity:
Approximately 15 quarts (with heater).
Lubrication System
Oil Capacity:
5 Quarts (with filter, approximately).
Spark Plugs
Recommended Spark Plug:
AC Delco FR3LS or equivalent (specified by manual).
🔧 Transmission
Standard
Type:
Automatic Transmission (THM-200-4R)
Optional
Type:
4-Speed Manual Transmission (Muncie SM465 variant, less common for 1982)
Features
Automatic Overdrive:
Yes (THM-200-4R includes overdrive gear)
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron II or Dexron III automatic transmission fluid (ATF).
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 9-10 quarts (dry fill).
Rear Axle
Type:
Independent Rear Suspension with Transverse Leaf Spring.
📐 Dimensions
Exterior
Length:
174.4 inches
Width:
70.2 inches
Height:
46.7 inches
Wheelbase:
98.0 inches
Weights
Curb Weight:
Approximately 3,300 - 3,500 lbs (depending on options).
Gross Vehicle Weight Rating Gvw:
Approximately 4,200 lbs (specified in manual).
Cargo
Cargo Volume:
Limited, primarily rear storage compartment behind seats.
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (NHTSA crash testing protocols were less standardized for this era).
Active Features
Brakes:
Power-assisted front and rear disc brakes.
Steering:
Power steering with recirculating ball mechanism.
Passive Features
Seat Belts:
Three-point retractable front seat belts.
Rollover Protection:
Reinforced windshield frame and door beams.
Lighting:
Halogen headlamps, integral fog lamps (optional/package dependent).
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo radio, cassette player (optional), with amplifier (optional).
Instrumentation:
Analog gauges including speedometer, tachometer, oil pressure, coolant temperature, voltmeter, and fuel level. Often featured digital clock.
Driver Assistance
Cruise Control:
Available as an option.
Connectivity
Connectivity Features:
No modern connectivity features (e.g., Bluetooth, USB). Primarily analog systems.
Engine Management
Fuel Injection System:
Cross-Fire Fuel Injection (CFI) - a two-throttle body system designed to improve fuel economy and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (as per manual recommendations).
Transmission Fluid Change Interval:
Every 30,000 miles or 24 months (as per manual recommendations).
Coolant Change Interval:
Every 24 months or 30,000 miles (as per manual recommendations).
Spark Plug Replacement:
Approximately 30,000 miles (as per manual).
Fluid Specifications
Engine Oil Specification:
API SF, SAE 10W-30 or 10W-40 (check manual for ambient temperature ranges).
Coolant Specification:
Ethylene Glycol Antifreeze/Coolant (50/50 mix with distilled water).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid Specification:
Dexron II or equivalent power steering fluid.
Rear Axle Fluid Specification:
GL-5 80W-90 hypoid gear lubricant.
Known Issues
Common Problems:
Wear in suspension bushings, aging electrical components (e.g., wiring harness degradation), Cross-Fire Injection system calibration issues, potential carburetor issues on non-CFI models (though CFI was standard for '82 305), aging climate control actuators.
Recommended Parts
Air Filter Part Number:
e.g., Fram CA3475 or equivalent (verify with specific VIN in manual).
Oil Filter Part Number:
e.g., AC Delco PF2 or equivalent (verify with specific VIN in manual).
📚 Vehicle History
Brand Heritage
Chevrolet Heritage:
Chevrolet, established in 1911, has a long-standing reputation for producing a wide range of vehicles, from economy cars to performance icons. The Corvette, introduced in 1953, is its flagship sports car and a symbol of American automotive engineering and performance.
Model Evolution
Corvette C3 Evolution:
The 1982 model year marked the final year of the C3 generation (1968-1982). It received styling updates and technological advancements over its lifespan, culminating in features like the Cross-Fire Injection and the Collector's Edition, which celebrated the end of an era before the C4 generation arrived in 1984.
Production
Production Years:
1968-1982 (C3 Generation)
Production Location:
Bowling Green, Kentucky, USA
1982 Production Numbers:
Approximately 25,400 units.
🏆 Awards & Recognition
Recognitions
Collector Edition:
The 1982 Collector's Edition was a special commemorative model, marking the final year of the C3 generation, and is highly sought after by collectors.
Ratings
Fuel Economy Ratings:
EPA estimates varied, but generally in the range of 16-18 MPG city and 20-24 MPG highway, depending on transmission and final drive ratios (refer to specific manual section for detailed figures).
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