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Corvette 305 1978 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1978 Engine Code: L48 (350ci/V8), L82 (350ci/V8) Trim Levels: Base, Pace Car Replica Transmission Types: 3-speed THM350 automatic, 4-speed M21 manual...
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Corvette 305 1978 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1978
Engine Code:
L48 (350ci/V8), L82 (350ci/V8)
Trim Levels:
Base, Pace Car Replica
Transmission Types:
3-speed THM350 automatic, 4-speed M21 manual
Codes
Vin Code Engine:
H for L48, J for L82
👋 Introduction
Market Position
Market Segment:
High-performance American sports car, personal luxury coupe.
Competitive Analysis
Competitors 1978:
Porsche 928, Jaguar XJ-S, Datsun 280Z, American V8 muscle cars (though shifting focus).
Key Features
Design Era:
Second generation Corvette (C3), characterized by its 'Coke bottle' styling and long hood.
Model Significance:
1978 marked the 25th anniversary of the Corvette, featuring unique badging and the introduction of the popular 'Pace Car' replica model.
📋 Manual Details
Coverage Areas
Covered Models:
All 1978 Corvette Models, Engines, Trim Levels, Transmission Types
Page Count
Approximate Pages:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnosis, repair, overhaul, performance tuning, lubrication, cooling system, fuel system (carburetor), exhaust system.
Transmission:
Automatic (THM350) and manual (M21) transmission diagnosis, repair, overhaul, fluid service, clutch system (manual).
Brakes:
Front disc, rear disc brake system inspection, repair, hydraulic system, parking brake.
Suspension Steering:
Independent front suspension, rear independent suspension, steering system diagnosis and repair, power steering.
Electrical:
Complete electrical system wiring diagrams, charging system (alternator), starting system (starter), ignition system, lighting, instrumentation, power windows, radio.
Chassis Body:
Frame, body panel repair, doors, hood, T-tops, interior trim, upholstery, weatherstripping, bumpers.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical problems with flowcharts and symptom-based guides.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation across all vehicle systems.
Specifications:
Torque specifications, clearances, fluid capacities, electrical tolerances, diagnostic parameters.
Technical Depth
Depth:
Comprehensive coverage from basic preventative maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, searchable text where possible, clear images and diagrams.
Print Quality
Scalability:
Printable pages, suitable for on-demand printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Base Engine:
350 cubic inch (5.7L) V8, L48 variant
Optional Engine:
350 cubic inch (5.7L) V8, L82 variant (higher performance)
Performance
L48 Horsepower:
185 hp @ 4400 rpm
L48 Torque:
295 lb-ft @ 2400 rpm
L82 Horsepower:
220 hp @ 5200 rpm
L82 Torque:
260 lb-ft @ 3600 rpm
Fuel System
Carburetor L48:
Quadrajet 4-barrel carburetor (M40)
Carburetor L82:
Quadrajet 4-barrel carburetor (M40) with higher flow
Engine Construction
Block Material:
Cast Iron
Head Material:
Cast Iron
Ignition System
Ignition Type:
Breakerless Electronic Ignition (HEI)
🔧 Transmission
Standard
Standard Transmission:
THM350 3-speed automatic transmission
Optional
Optional Transmission:
M21 4-speed manual transmission
Features
Automatic Features:
Torque converter lock-up in high gear
Fluid Specifications
Automatic Transmission Fluid:
Dexron III (or equivalent)
Manual Transmission Fluid:
GL-4 Gear Oil (SAE 75W-90 or 80W-90)
📐 Dimensions
Exterior
Length:
179.3 inches
Width:
69.0 inches
Height:
47.8 inches
Wheelbase:
98.0 inches
Weights
Curb Weight Approx:
3300 - 3500 lbs (varies by option)
Gross Vehicle Weight Rating:
Approx. 4200 lbs
Cargo
Rear Storage Compartment:
Located behind seats, ample for small luggage
Front Storage:
Small compartment under hood
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not available in modern standardized format for this era.
Active Features
Braking System:
Power-assisted front and rear disc brakes.
Steering System:
Recirculating ball steering, power steering optional.
Passive Features
Seatbelts:
Three-point retractable front seatbelts.
Rollover Protection:
No specific rollover protection structure as standard.
Windshield:
Laminated safety glass.
💡 Technology Features
Infotainment
Radio Options:
AM/FM stereo, optional 8-track player or cassette player.
Speakers:
Typically dual front speakers, optional rear speakers.
Driver Assistance
Cruise Control:
Optional.
Air Conditioning:
Optional, often dealer-installed or factory-ordered.
Connectivity
Connectivity Features:
N/A (No modern digital connectivity features available).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first (with conventional oil).
Transmission Fluid Change:
Every 30,000 miles or 2 years for automatic, as needed for manual (check level).
Coolant Flush:
Every 2 years or 30,000 miles.
Tune Up Interval:
Recommended every 30,000 miles, including spark plugs, distributor cap, rotor, and points (if applicable).
Fluid Specifications
Engine Oil Capacity:
5 Quarts (with filter) of 10W-40 or 10W-30 API SE/CC rated oil (check manual for specific viscosity recommendations based on climate).
Coolant Type:
Ethylene glycol antifreeze (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3.
Known Issues
Fiberglass Cracking:
Stress cracks can appear around wheel wells and door openings due to fiberglass body flex.
T Top Leaks:
Weatherstripping around T-tops can degrade, leading to water leaks.
Carburetor Issues:
Quadrajet carburetors can be finicky and require regular tuning or rebuilding due to age and wear.
Electrical Connections:
Corrosion and age can affect electrical connectors, leading to intermittent issues.
Rear Differential Noise:
Can develop noise or vibration with age and mileage.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet, a division of General Motors, has a long history of producing popular and performance-oriented vehicles in America.
Model Evolution
C3 Generation:
The third generation (C3) Corvette debuted in 1968 and ran through 1982. The 1978 model received significant updates.
1978 Updates:
Introduction of a fastback roofline, standard dual exhaust, new interior trim, and the iconic 25th Anniversary and Pace Car editions.
Production
Production Years:
1968-1982 (C3 Generation)
1978 Production Volume:
Approx. 53,000 units
Pace Car Edition:
Limited edition replica of the 1978 Indianapolis 500 Pace Car, featuring unique black and silver paint scheme and decal package.
🏆 Awards & Recognition
Recognitions
Iconic Status:
Recognized as an iconic American sports car, a symbol of performance and style from its era.
Pace Car Honor:
Designated as the official pace car for the 1978 Indianapolis 500, a significant marketing and prestige achievement.
Ratings
Performance Reviews:
Generally well-regarded for its V8 power and handling, though often criticized for interior build quality and suspension refinement compared to European rivals.
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