Daewoo Espero 1990-1998 Full Service Repair Manual
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The Daewoo Espero, produced from 1990 to 1998 under the V100 chassis code, represents a compact to mid-size sedan known for its styling influenced by Italian design houses. This model...
The Daewoo Espero, produced from 1990 to 1998 under the V100 chassis code, represents a compact to mid-size sedan known for its styling influenced by Italian design houses. This model offered a compelling blend of modern aesthetics and amenities at a competitive price point, positioning it as a value-oriented option against contemporaries like the Hyundai Sonata and Opel Vectra. Under the hood, a typical 2.0-liter SOHC inline-4 engine producing approximately 115 PS powered the vehicle, paired with either a 5-speed manual or a 4-speed automatic transmission. The Espero was manufactured in South Korea and distributed globally, primarily in Europe, Asia, and Australia.
This comprehensive service and repair manual provides detailed guidance for the Daewoo Espero, covering all major systems including the powertrain, transmission, chassis, and electrical components. It encompasses essential maintenance procedures, from routine fluid changes and filter replacements to critical tasks such as timing belt replacement. Furthermore, the manual offers in-depth repair instructions for engine and transmission overhauls, suspension and brake system work, and electrical system diagnostics. Troubleshooting guides and technical specifications are also included, making this an indispensable resource for owners, mechanics, and technicians aiming to maintain and repair their Espero vehicles effectively.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Espero
Model Years Covered:
1990-1998
Codes
Chassis Code:
V100
👋 Introduction
Market Position
Vehicle Segment:
Compact to Mid-size Sedan
Competitive Analysis
Key Competitors:
Hyundai Sonata, Kia Optima, Ford Sierra, Opel Vectra, Mitsubishi Galant
Key Features
Design Influence:
Styling influenced by Italian design houses (e.g., Italdesign Giugiaro)
Value Proposition:
Offered a compelling blend of modern styling, amenities, and competitive pricing in its segment.
📋 Manual Details
Coverage Areas
Region Coverage:
Global (primarily Europe, Asia, Australia)
Language:
English
Page Count
Estimated Page Count:
Approximately 500-800 pages (typical for full service manuals of this era)
Comprehensive (covers routine maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text and images
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
C20NE (2.0L OHC)
Engine Type:
Inline 4-cylinder, SOHC, Naturally Aspirated
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86 mm x 86 mm (approximate)
Compression Ratio:
8.8:1 (typical for C20NE)
Horsepower Rating:
115 PS (metric horsepower) @ 5600 RPM (approximate for C20NE)
Torque Rating:
170 Nm (125 lb-ft) @ 2600 RPM (approximate for C20NE)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91 RON or higher)
Cooling System
Coolant Capacity:
Approximately 7.5 Liters (with heater)
Lubrication System
Oil Capacity:
Approximately 4.0 Liters (without filter change)
Other Engines
Optional Engine Displacement:
2.0L DOHC (approx. 130 HP), 1.5L (less common)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic
Features
Automatic Transmission Features:
Lock-up torque converter, electronic control (in later models)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Length:
4650 mm (approximate)
Width:
1770 mm (approximate)
Height:
1400 mm (approximate)
Wheelbase:
2620 mm (approximate)
Weights
Curb Weight:
1250-1350 kg (depending on equipment and engine)
Gross Vehicle Weight Rating:
Approximately 1750 kg
Cargo
Trunk Capacity:
480 Liters (approximate)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited independent crash test data available for this era/model; generally comparable to contemporary vehicles in its class.
Active Features
Brakes Front:
Ventilated Disc
Brakes Rear:
Solid Disc or Drum (depending on trim and year)
ABS:
Optional on higher trims or later models
Passive Features
Airbags:
Driver airbag standard on many later models, passenger airbag optional.
Seatbelts:
Front: 3-point with pre-tensioners. Rear: 3-point and 2-point lap belts.
Chassis Design:
Unibody construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio, Cassette Player, optional CD Player
Speakers:
4-6 speaker configuration
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
External Ports:
N/A (pre-OBD-II era for most models)
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500-10,000 km or 6-12 months, whichever comes first
Air Filter Replacement:
Every 30,000-40,000 km or as needed based on conditions
Spark Plug Replacement:
Every 60,000-80,000 km (check manual for specific plug type)
Timing Belt Replacement:
Every 60,000-80,000 km or 4-5 years (critical maintenance item on C20NE)
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity)
Coolant Specification:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Issues Overview:
Can include oil leaks from valve cover gasket, aging rubber hoses and belts, potential transmission issues (especially automatic units), and electrical gremlins due to age and wiring loom quality.
Engine Common Faults:
Idle control valve issues, coolant temperature sensor failures, exhaust manifold leaks.