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Daewoo Korando Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Brand Strategy: Daewoo aimed to offer value-oriented vehicles with competitive features in...
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Mots clés: Car Cars Daewoo Korando
Daewoo Korando Factory Service Repair ManualDaewoo Korando Factory Service Repair ManualDaewoo Korando Factory Service Repair ManualDaewoo Korando Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Brand Strategy:
Daewoo aimed to offer value-oriented vehicles with competitive features in various segments.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Kia Sportage, Hyundai Tucson (depending on specific market and generation).
Key Features
Body Style:
5-door SUV
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) options available.
Chassis Type:
Body-on-frame construction for earlier generations, monocoque (unibody) for later models.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (likely PDF, common for factory manuals)
Model Years Covered:
Specific to the generation and year(s) of the Daewoo Korando the manual is intended for (e.g., 1997-2005, or specific model year ranges).
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnosis, fuel system, ignition system, cooling system, lubrication system, exhaust system, emission control systems.
Transmission:
Manual and Automatic transmission repair, overhaul, diagnosis, fluid specifications, clutch operation, drivetrain components (propshaft, differentials, axles).
Brakes:
Hydraulic brake system repair, ABS diagnosis and repair, brake fluid specifications, pad/rotor replacement, caliper servicing, parking brake.
Suspension Steering:
Front and rear suspension component diagnosis and replacement, shock absorbers, springs, bushings, steering system (rack and pinion, power steering), wheel alignment.
Electrical Electronics:
Wiring diagrams, charging system, starting system, lighting system, instrument panel, power windows, locks, mirrors, audio system, HVAC controls, basic diagnostic procedures.
Body Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim, underbody protection, chassis lubrication, frame components.
Heating Ventilation Air Conditioning:
HVAC system diagnosis, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, belt inspection/replacement, spark plug replacement, tire rotation.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for various systems (engine performance, electrical issues, braking problems).
Repair Overhaul:
Step-by-step procedures for component removal, disassembly, inspection, repair, reassembly, and installation of major vehicle systems.
Diagnostics:
Identification of diagnostic trouble codes (DTCs), use of diagnostic scan tools, electrical testing procedures (multimeter usage), fuel pressure testing.
Cooling System Repair:
Radiator removal/installation, water pump replacement, thermostat service, hose replacement, coolant flush procedures.
Fuel System Diagnosis:
Fuel pump testing, fuel pressure regulator diagnosis, injector cleaning/replacement, fuel filter replacement.
Electrical Diagnostics:
Starter motor testing, alternator testing, battery service, fuse and relay identification and testing, basic wiring harness troubleshooting.
Tire Wheel Specifications:
Tire size recommendations, recommended inflation pressures, wheel bolt pattern, torque specifications for lug nuts.
Chassis Lubrication:
Grease points identification and lubrication schedule for suspension and steering components.
Interior Component Removal:
Dash panel removal, center console disassembly, seat removal, door panel replacement.
Exterior Component Replacement:
Bumper cover replacement, fender removal, headlight/taillight assembly replacement, door mirror replacement.
Technical Depth
Depth Level:
Comprehensive (covers routine maintenance to complete engine and transmission rebuilds).
Diagnostic Tools:
Guidance on using common hand tools, specialized diagnostic equipment (e.g., multimeters, fuel pressure testers), and potentially OBD-II scan tools (for later models).
Diagrams Illustrations:
Extensive use of exploded view diagrams, wiring schematics, and torque specification callouts.
📊 Manual Specifications
File Format
File Format:
Likely PDF (searchable text, high-resolution diagrams)
Print Quality
Diagram Clarity:
High-resolution, detailed diagrams and illustrations.
Binding Type
Binding Type:
Not applicable for digital format, but original factory manuals are typically bound.
Paper Type
Paper Type:
Not applicable for digital format, but original factory manuals use durable paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder gasoline and diesel engines were common.
Displacement Common:
Ranges typically from 2.0L to 2.3L for gasoline, and 2.0L to 2.9L for diesel variants depending on generation and market.
Performance
Horsepower Range:
Approx. 120 hp to 170 hp depending on engine and tuning.
Torque Range:
Approx. 180 Nm to 340 Nm depending on engine type (gasoline vs. diesel).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for gasoline, Common Rail Direct Injection (CRDI) for diesel.
Ignition System:
Electronic ignition, Distributorless Ignition System (DIS).
Engine Codes
Common Gasoline Engine Codes:
Examples include G23S or similar variants (specific codes vary greatly by year/market).
Common Diesel Engine Codes:
Examples include R25, R25DT, or XDI20 (specific codes vary greatly by year/market).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission.
Optional
Transmission Type Optional:
4-speed or 5-speed Automatic Transmission.
Features
Drivetrain Coupling:
Part-time or full-time AWD systems.
📐 Dimensions
Exterior
Length Approx:
4.3 - 4.5 meters (varies by generation).
Width Approx:
1.7 - 1.8 meters.
Height Approx:
1.6 - 1.7 meters.
Weights
Curb Weight Approx:
1400 - 1700 kg (depending on engine and drivetrain).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies significantly by year and region; early models may not have extensive ratings. Later models would have followed more modern safety standards.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD).
Passive Features
Passive Safety:
Front airbags, potentially side airbags and curtain airbags on later models. Crumple zones, reinforced passenger cabin.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM/CD audio systems with optional cassette player. Later models may have introduced auxiliary inputs or more integrated systems.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features on earlier models. Cruise control may have been optional.
Connectivity
Connectivity Options:
Primarily analog connectivity; Bluetooth and USB ports likely absent on early models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first (refer to specific manual).
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (standard vs. iridium).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher. Viscosity typically SAE 5W-30 or 10W-40 (refer to manual for precise recommendation).
Coolant Type:
Ethylene glycol-based antifreeze coolant. Specific color/type (e.g., green, orange) may vary.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90.
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid).
Differential Fluid Type:
API GL-5 gear oil, viscosity typically 75W-90 or 80W-90.
Known Issues
Common Problems:
Minor electrical gremlins, potential for exhaust manifold cracks on some diesel variants, wear on suspension bushings, automatic transmission shift quality issues on older models.
Wear Items:
Brake pads and rotors, clutch components (if manual), tires, exhaust system components.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motors (South Korea)
Brand Evolution:
Daewoo Motors was a significant South Korean automaker, eventually acquired by General Motors.
Model Evolution
Generations:
Multiple generations exist, with varying design and platform updates.
Original Korando:
The original Korando was based on the Jeep CJ-7 and was a robust, body-on-frame 4x4.
Production
Production Period:
The Korando nameplate has been used for various SUV models by Daewoo and later SsangYong (which originated from the Korando brand).
Manufacturing Locations:
Primarily South Korea.
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