Daewoo Korando Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation Generation Designation: First Generation (C100) Codes Chassis Code Primary: C100 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Utility...

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UGS: 54310

Mots clés: Car Cars Daewoo Korando

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Korando

Generation

Generation Designation:

First Generation (C100)

Codes

Chassis Code Primary:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Off-Road Utility Vehicle

Target Audience:

Enthusiasts, DIY mechanics, professional workshops needing detailed repair information for the Daewoo Korando.

Competitive Analysis

Key Competitors Era:

Jeep Cherokee (XJ), Toyota RAV4 (early generations), Honda CR-V (early generations), Mitsubishi Pajero/Montero (early generations), Ford Bronco II.

Key Features

Vehicle Strengths Early:

Robust body-on-frame construction, capable 4WD system, relatively affordable pricing compared to established rivals.

Manual Value Proposition:

Provides in-depth technical knowledge essential for maintaining the longevity and performance of the Daewoo Korando, particularly for models no longer supported by main dealerships.

📋 Manual Details

Coverage Areas

Applicable Years:

1994-2006 (primarily for C100 generation, may extend to early C200)

Regions Covered:

Global (based on Daewoo's international markets)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control

Drivetrain Systems:

Transmission (manual & automatic), transfer case, differentials, drive shafts, axles

Chassis Systems:

Suspension (front & rear), steering system, braking system

Electrical Systems:

Starting system, charging system, lighting system, instrument cluster, power accessories, body control modules

Body And Trim:

Body panels, doors, interior trim, glass, bumpers

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements

Repair Procedures:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component diagnosis/replacement

Diagnostic Procedures:

Troubleshooting guides, fault code interpretation (where applicable), component testing

Disassembly Assembly:

Detailed steps for removal and installation of all major components and sub-assemblies

Technical Depth

Depth:

Comprehensive: Covers everything from basic adjustments to complete overhauls and diagnostics.

📊 Manual Specifications

File Format

Searchability:

Searchable text within PDF

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type Gasoline:

Inline-4 Cylinder, naturally aspirated

Engine Displacement Gasoline:

2.0L (1998cc)

Engine Codes Gasoline:

e.g., G20, F20C (common Daewoo engine designations)

Engine Bore Stroke Gasoline:

86.0 mm x 86.0 mm (typical for 2.0L) - specific values detailed in manual

Engine Compression Ratio Gasoline:

9.2:1 (typical) - specific values detailed in manual

Engine Horsepower Gasoline:

Approx. 100-115 PS (74-85 kW) - depends on exact tuning and emissions standards

Engine Torque Gasoline:

Approx. 160-175 Nm (118-129 lb-ft) - depends on exact tuning

Engine Type Diesel:

Inline-4 Cylinder, turbocharged (optional in some markets/later models)

Engine Displacement Diesel:

2.2L (2184cc) or 2.3L (2286cc) - common Daewoo diesel displacements

Engine Codes Diesel:

e.g., LD4, Y22DTH (common GM/Daewoo diesel designations)

Engine Horsepower Diesel:

Approx. 70-95 PS (51-70 kW) - depends on turbocharging and tuning

Engine Torque Diesel:

Approx. 130-180 Nm (96-133 lb-ft) - depends on turbocharging and tuning

Fuel System

Fuel Delivery Gasoline:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (RON 91 or higher), Diesel fuel (for diesel variants)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (likely GM/Aisin sourced)

Features

Drivetrain Layout:

Part-time 4WD with selectable 2WD/4WD modes and low range gearing (transfer case).

Gear Ratios:

Specific gear ratios for manual and automatic transmissions are detailed within the manual.

📐 Dimensions

Exterior

Length:

Approx. 4030-4250 mm (varies by specific model year/configuration)

Width:

Approx. 1770-1790 mm

Height:

Approx. 1630-1680 mm

Wheelbase:

Approx. 2400-2500 mm

Ground Clearance:

Approx. 180-200 mm (typical for off-road capability)

Weights

Curb Weight:

Approx. 1400-1600 kg (varies by engine and transmission)

Gross Vehicle Weight Rating:

Specific GVWR detailed in manual

Cargo

Cargo Volume Rear Seats Up:

Details provided in manual, typically around 300-400 liters.

Cargo Volume Rear Seats Down:

Details provided in manual, significantly increased for utility.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Likely no official NHTSA/Euro NCAP ratings for early Daewoo models, but structural integrity for its class is covered in the manual.

Active Features

Braking System Type:

Front: Ventilated Discs, Rear: Drums (common); some higher trims may have rear discs.

ABS Availability:

Optional on some models, standard on later or higher trims.

Passive Features

Airbags Driver:

Standard on many models, dual airbags available on higher trims.

Airbags Passenger:

Optional or standard on higher trims.

Seatbelts Front:

Three-point, height-adjustable

Seatbelts Rear:

Lap and shoulder belts (where applicable)

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio with CD player or cassette deck (depending on trim/year).

Speaker Configuration:

Typically 4-6 speakers

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Auxiliary Input:

Rarely found on early models, typically aftermarket additions.

🔧 Maintenance

Service Intervals

Oil Change Interval Engine:

Every 7,500 - 10,000 km or 6-12 months (refer to manual for specific engine and oil type)

Air Filter Replacement:

Every 20,000 - 30,000 km or as needed based on operating conditions

Spark Plug Replacement Gasoline:

Every 40,000 - 60,000 km (depending on plug type: copper, platinum, iridium)

Transmission Fluid Change Manual:

Every 60,000 - 100,000 km or as specified

Transmission Fluid Change Automatic:

Every 40,000 - 60,000 km (crucial for longevity)

Coolant Replacement:

Every 30,000 - 50,000 km or 2-3 years

Fluid Specifications

Engine Oil Viscosity Gasoline:

e.g., 10W-30, 10W-40, 5W-30 (API SG/SH/SJ or higher) - verify in manual

Engine Oil Capacity Gasoline:

Approx. 4.0 - 4.5 liters (with filter) - verify in manual

Transmission Fluid Type Manual:

GL-4 Gear Oil (e.g., SAE 75W-90, SAE 80W-90)

Transmission Fluid Type Automatic:

Dexron III / Mercon equivalent (verify in manual)

Coolant Type:

Ethylene Glycol based (green or orange coolant depending on spec) - verify in manual

Brake Fluid Type:

DOT 3 or DOT 4 (verify in manual)

Known Issues

Common Problems Engine:

Oil leaks (valve cover, oil pan), potential head gasket issues on high-mileage units, ignition coil failure.

Common Problems Transmission:

Manual clutch wear, automatic transmission shifting issues (if fluid maintenance is neglected).

Common Problems Suspension:

Worn ball joints, control arm bushings, and shock absorbers due to age and off-road use.

Common Problems Electrical:

Corrosion on electrical connectors, aging wiring harness, instrument cluster issues.

Common Problems Body:

Rust perforation in common areas (wheel arches, rocker panels, chassis frame), door seal degradation.

📚 Vehicle History

Brand Heritage

Parent Company Origin:

South Korea

Original Name:

Daewoo Motor Company

Model Evolution

First Generation Start:

Second Generation Start:

2001/2002 (C200 generation, often rebadged as Chevrolet/Suzuki/etc.)

Design Origin:

Based on chassis and design elements derived from the SsangYong Korando, originally a licensed Jeep CJ-7 design.

Production

Manufacturing Locations:

South Korea (primarily)

Daewoo Discontinuation:

Daewoo brand phased out globally by GM, with many models rebadged.

🏆 Awards & Recognition

Recognitions

Specific Awards:

No prominent industry awards widely recognized for the Daewoo Korando specifically. Its market appeal was often based on value and capability rather than accolades.

Ratings

Consumer Reports Ratings:

Historical ratings generally placed Daewoo vehicles as budget-oriented with mixed reliability reports, though specific data for the Korando is scarce.