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DAEWOO KORAndO 1999-2003Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Model Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: K413, K415 👋 Introduction Market Position Vehicle Segment: Compact SUV /...
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DAEWOO KORAndO 1999-2003Service Repair ManualDAEWOO KORAndO 1999-2003Service Repair ManualDAEWOO KORAndO 1999-2003Service Repair ManualDAEWOO KORAndO 1999-2003Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Model Years Covered:
1999, 2000, 2001, 2002, 2003
Codes
Chassis Codes:
K413, K415
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Competitive Analysis
Key Competitors:
Jeep Wrangler, Toyota RAV4, Honda CR-V, Mitsubishi Pajero/Montero Sport, Nissan Xterra
Key Features
Body Styles:
2-door Soft Top, 2-door Hard Top, 4-door Wagon
Drivetrain:
Selectable 2WD/4WD (4-Hi, 4-Lo)
Design Philosophy:
Rugged, utilitarian, capable off-road, affordable pricing
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging
Transmission Systems:
Manual and Automatic Transmission: overhaul, diagnosis, shift controls, driveline
Suspension Steering:
Front suspension, rear suspension, steering system, power steering
Brake Systems:
Front disc brakes, rear drum brakes, parking brake, ABS system (if equipped)
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, power windows, locks, mirrors, HVAC controls, infotainment wiring diagrams
Body Chassis:
Body construction, exterior trim, interior trim, doors, windows, seats, chassis components
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) diagnosis and repair
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems
Troubleshooting Guides:
Diagnostic procedures and symptom-based troubleshooting for common issues
Diagnostic Codes:
OBD-II diagnostic trouble codes (DTCs) and their meanings
Technical Depth
Depth Of Coverage:
Full mechanical and electrical system overhaul, including component removal, installation, and adjustment
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with bookmarks and high-resolution diagrams
Print Quality
Diagram Resolution:
High-resolution, clear, and detailed technical drawings and schematics
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
GM Family II Engine (licensed)
Engine Code Petrol:
C20SEJ (2.0L)
Engine Displacement Petrol:
1998 cc
Engine Configuration Petrol:
Inline-4, DOHC, 16 valves
Horsepower Petrol:
129 hp @ 5400 rpm
Torque Petrol:
183 Nm (135 lb-ft) @ 2600 rpm
Engine Code Diesel:
23DTR (2.3L)
Engine Displacement Diesel:
2277 cc
Engine Configuration Diesel:
Inline-4, SOHC, Turbocharged Diesel
Horsepower Diesel:
101 hp @ 4300 rpm
Torque Diesel:
230 Nm (169 lb-ft) @ 2200 rpm
Performance
Fuel Type:
Unleaded Gasoline (Petrol), Diesel
Fuel System
Fuel Delivery Petrol:
Multi-point Fuel Injection (MPI)
Fuel Delivery Diesel:
Direct Injection, Turbocharged
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Transfer Case:
Two-speed transfer case with selectable 2WD/4WD High and 4WD Low range
Clutch Type:
Dry single plate (Manual)
📐 Dimensions
Exterior
Length 4 Door:
4250 mm (167.3 in)
Width 4 Door:
1790 mm (70.5 in)
Height 4 Door:
1750 mm (68.9 in)
Wheelbase 4 Door:
2420 mm (95.3 in)
Length 2 Door:
3700 mm (145.7 in)
Wheelbase 2 Door:
2030 mm (80.0 in)
Weights
Curb Weight Approx 4 Door:
1600-1800 kg (3527-3968 lbs)
Gross Vehicle Weight Rating Approx:
2200 kg (4850 lbs)
Towing Capacity Approx:
1500 kg (3300 lbs)
Ground Clearance Approx:
200 mm (7.9 in)
🛡️ Safety Features
Ratings
Safety Ratings Availability:
Limited official crash test data available for this model year
Active Features
Braking System:
Front ventilated discs, rear drums
ABS Availability:
Optional ABS system on higher trims
Passive Features
Airbags Availability:
Driver airbag standard, passenger airbag optional on some trims
Seatbelts:
Three-point seatbelts with pretensioners (front)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with CD player or cassette tape, optional premium sound system
Speaker Configuration:
Typically 4-6 speakers
Driver Assistance
Cruise Control:
Optional cruise control system
Connectivity
Auxiliary Input:
Typically not equipped with factory auxiliary or USB inputs, aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on oil type and driving conditions
Engine Air Filter Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles)
Spark Plug Replacement:
Every 40,000 - 60,000 km (25,000 - 37,000 miles)
Transmission Fluid Change Manual:
Every 60,000 - 80,000 km (37,000 - 50,000 miles)
Transmission Fluid Change Automatic:
Every 50,000 - 75,000 km (30,000 - 45,000 miles)
Fluid Specifications
Engine Oil Specification:
API SG or higher; SAE 10W-30 or 10W-40 (check owner's manual for specific climate recommendations)
Engine Oil Capacity:
Approx. 4.3 liters (4.5 US quarts) for 2.0L petrol
Coolant Specification:
Ethylene Glycol based coolant, Dex-Cool compatible (or equivalent long-life coolant)
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid:
GM Power Steering Fluid or Dexron-III ATF
Manual Transmission Fluid:
API GL-4 SAE 75W-90 gear oil
Automatic Transmission Fluid:
Dexron-III (or equivalent MERCON)
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, front hub bearings
Engine Management Common:
Throttle Position Sensor (TPS) issues, O2 sensor failures, ignition coil pack degradation
Diesel Engine Common:
Glow plug issues, turbocharger wear, injector seal leaks
Electrical Gremlins:
Corrosion on electrical connectors, intermittent issues with power accessories
📚 Vehicle History
Brand Heritage
Daewoo Heritage:
Daewoo Motor was a South Korean manufacturer known for a range of passenger cars and SUVs, often based on licensed platforms from other manufacturers, particularly GM.
Model Evolution
Korando Lineage:
The Korando nameplate has a long history in South Korea, dating back to the SsangYong Korando, originally a licensed version of the Jeep CJ-7. Daewoo's Korando (K413/K415) was a distinct model developed by Daewoo, inheriting the rugged, off-road oriented spirit.
Production
Production Period:
1999-2003 (Daewoo Korando) - The model continued under SAAB production as the SAAB 9-7X in later iterations through GM.
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Praised for its robust chassis and 4WD system for its segment and price point, offering genuine off-road prowess.
Ratings
Reliability Perception:
Varied; while mechanically sound, electrical and minor component reliability can be a concern with age, common for vehicles of this era.
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