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DAEWOO KORAndO Workshop Repair Manual All 1996-2006 ModelS COVERED

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Model Generation: Second Generation (C200 Chassis) Covered Years: 1996-2006 Codes Chassis Code: C200 👋 Introduction Market Position Market Segment: Compact/Mid-size SUV, often...
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DAEWOO KORAndO Workshop Repair Manual All 1996-2006 ModelS COVERED
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Model Generation:
Second Generation (C200 Chassis)
Covered Years:
1996-2006
Codes
Chassis Code:
C200
👋 Introduction
Market Position
Market Segment:
Compact/Mid-size SUV, often marketed as a rugged and capable off-roader.
Competitive Analysis
Key Competitors Era:
Jeep Cherokee, Toyota RAV4, Honda CR-V, Mitsubishi Pajero Sport, Ford Explorer.
Key Features
Off Road Capability:
Body-on-frame construction, available four-wheel drive, good ground clearance contributing to off-road prowess.
Design Philosophy:
Rugged, utilitarian design with an emphasis on durability and utility.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (vehicles sold in various markets)
Model Variants Covered:
All trim levels and configurations
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Repair Manual
Manual Description:
Comprehensive guide for repair, maintenance, and diagnostics.
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU).
Transmission Drivetrain:
Manual and automatic transmissions, transfer case, front/rear differentials, drive shafts, CV joints.
Suspension Steering:
Front and rear suspension (independent/solid axle), steering system, power steering.
Braking System:
Front/rear disc brakes, drum brakes (rear), ABS system, parking brake.
Electrical Electronics:
Battery, charging system, starting system, lighting, instrument cluster, wiring diagrams, body control module.
Body Chassis:
Body panels, doors, windows, interior trim, chassis frame, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system.
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Repair Procedures:
Engine component replacement, transmission overhaul, brake pad/rotor replacement, suspension component repair/replacement, electrical component diagnostics/replacement.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II where applicable).
Technical Specifications:
Torque specifications, clearances, alignments, electrical component data.
Technical Depth
Depth Of Information:
Full repair and overhaul procedures, including complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically)
Print Quality
Print Quality:
High-resolution scans suitable for printing.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
C20LET (common variant)
Engine Type:
Inline 4-cylinder, turbocharged (for some variants)
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower Range:
Approx. 130-150 hp (naturally aspirated), 150-200 hp (turbocharged variants).
Torque Range:
Approx. 180-220 Nm (naturally aspirated), 200-280 Nm (turbocharged variants).
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Other Engines
Diesel Engine Option:
Yes, some models offered diesel engine variants (e.g., 2.3L or similar).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic
Features
Drive Type:
Part-time 4WD (selectable), available Full-time 4WD on some models.
Transfer Case:
Two-speed transfer case with high and low range gearing for off-road.
📐 Dimensions
Exterior
Length:
Approx. 4420 mm
Width:
Approx. 1765 mm
Height:
Approx. 1620 mm
Wheelbase:
Approx. 2630 mm
Weights
Curb Weight:
Approx. 1600-1800 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited availability of formal crash test data for this era and model. Generally considered basic for its time.
Active Features
ABS:
Available on higher trim levels or as an option.
Passive Features
Airbags:
Driver and passenger airbags available on later models or as options.
Seatbelts:
3-point seatbelts with pretensioners (driver).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette deck, often aftermarket replacements fitted by owners.
Navigation:
Not typically factory-equipped, aftermarket units common.
Driver Assistance
Traction Control:
Rarely equipped, typically not a feature found on this model.
Connectivity
Bluetooth Usb:
Not factory-equipped, aftermarket integrations possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type.
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 10W-30 or 10W-40 (check specific engine variant).
Engine Oil Capacity:
Approx. 4.0 - 4.5 Liters (with filter).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Dex-Cool compatible or similar).
Transmission Fluid Type Auto:
Dexron III or equivalent.
Transmission Fluid Type Manual:
GL-4 rated gear oil, SAE 75W-90.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear (manual), CV joint boots, universal joints, bushings (suspension/body), oxygen sensors, turbocharger issues (if equipped).
Potential Electrical Gremlins:
Wiring harness degradation, intermittent power issues, often related to age and exposure.
Rust Corrosion Prone Areas:
Wheel arches, rocker panels, chassis frame, tailgate area, particularly in areas with road salt.
Engine Overheating:
Can occur if cooling system maintenance is neglected (radiator, hoses, thermostat).
📚 Vehicle History
Brand Heritage
Daewoo History:
Daewoo Motor was a South Korean automobile manufacturer, established in 1982, which faced financial difficulties and was eventually acquired by General Motors in 2002.
Model Evolution
Korando First Gen:
The Korando lineage began in the 1980s as a licensed replica of the early Jeep CJ-7.
Korando Second Gen:
The second generation (C200 chassis) introduced a more modern, albeit still rugged, design and platform, built on Daewoo's own engineering efforts following the breakup with SsangYong.
Production
Manufacturing Location:
South Korea
Production Period:
1996-2006 for the second generation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No major industry awards commonly cited. The Korando was known more for its utility and off-road ability than luxury or advanced technology.
Ratings
Consumer Ratings:
Mixed. Praised for ruggedness and capability by off-road enthusiasts, criticized for ride comfort, refinement, and reliability by general consumers.
Certifications
Quality Certifications:
As with most vehicles of this era, produced to meet relevant national and international safety and emissions standards of the time.
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