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DAEWOO KORAndO Workshop Repair Manual All ModelS COVERED

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Codes Chassis Code General: C200 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Brand Strategy: Daewoo's strategy was to offer...
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Mots clés: Car Cars Daewoo KORAndO
DAEWOO KORAndO Workshop Repair Manual All ModelS COVERED
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Codes
Chassis Code General:
C200
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Brand Strategy:
Daewoo's strategy was to offer competitively priced vehicles with modern styling and features, often leveraging partnerships or acquired technologies. The Korando was positioned as an affordable, capable SUV.
Competitive Analysis
Key Competitors:
Hyundai Tucson, Kia Sportage, Nissan Qashqai/X-Trail, Mitsubishi Outlander, Ford Escape/Kuga, Chevrolet Captiva (related models)
Key Features
Design Philosophy:
Practicality, affordability, and a focus on utility, often with styling cues influenced by global trends. Later generations adopted a more contemporary crossover design.
Target Audience:
Value-conscious consumers seeking a versatile SUV for everyday use, light off-roading, and family transport.
Body Styles:
Primarily a 5-door SUV/Crossover body style.
📋 Manual Details
Coverage Areas
Manual Scope:
All Models Covered
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for a full workshop manual)
Manual Type
Manual Classification:
Workshop Repair Manual / Service Manual
Language
Primary Language:
English
Format
Digital Format:
Likely PDF or similar digital format for broad accessibility
Interactivity:
Often includes clickable links to jump between sections, procedures, and diagrams.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (assembly, disassembly, inspection), lubrication, cooling, fuel injection (gasoline/diesel), ignition, emissions control, engine management systems (ECU diagnostics and programming)
Transmission Systems:
Manual transmission (gearbox, clutch, driveshafts), automatic transmission (torque converter, valve body, electronic controls, fluid cooling), transfer case (if applicable)
Drivetrain And Suspension:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differential (front, rear, center if applicable), suspension components (struts, shocks, control arms, bushings, springs), steering system (rack and pinion, power steering hydraulics/electronics)
Braking Systems:
Hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), disc brakes (pads, rotors), drum brakes (shoes, drums), Anti-lock Braking System (ABS) components and diagnostics, Electronic Stability Program (ESP) components and diagnostics
Electrical And Electronics:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), body electrical (wipers, horn, power windows, locks), instrument cluster, infotainment system, wiring diagrams, fuse box layouts, diagnostic connector (OBD-II)
Body And Chassis:
Body panels (doors, hood, trunk, fenders), interior trim, seating, glass, exterior trim, structural components, welding, body repair procedures, corrosion prevention
Heating Ventilation And Air Conditioning:
HVAC system components (compressor, condenser, evaporator, blower motor), refrigerant handling, climate control module diagnostics
Safety Systems Coverage:
Airbag system diagnostics, seatbelt mechanisms, ABS/ESP component testing.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid service, differential fluid changes, tire rotation and balancing
Repair Procedures:
Component replacement (e.g., alternator, starter, water pump, fuel pump, brake pads/rotors, suspension arms, CV joints), engine rebuild (partial and full), transmission overhaul, body panel repair, interior trim repair, electrical component diagnosis and replacement
Troubleshooting Guides:
Diagnostic flowcharts for common symptoms (e.g., no start, poor performance, strange noises), fault code interpretation, electrical system diagnostics
Technical Specifications And Data:
Torque specifications for all fasteners, fluid capacities and types, engine timing procedures, diagnostic trouble codes (DTCs) and their meanings, component measurement specifications (e.g., bearing clearances, piston ring gap)
Diagnostics Coverage:
Comprehensive diagnostic procedures for engine, transmission, ABS, airbags, and body control modules using OBD-II diagnostics.
Wheel Alignment Specifications:
Included, with specific front and rear camber, caster, and toe angles.
Emission Control System Diagnostics:
Coverage of EGR, catalytic converter, and EVAP systems, including testing and repair.
Technical Depth
Depth Of Coverage:
Comprehensive (includes diagnostics, repair, disassembly, reassembly, and specifications for professional mechanics and advanced DIYers)
Wiring Diagrams Included:
Yes, detailed color-coded wiring diagrams for all major electrical systems are a hallmark of comprehensive workshop manuals.
📊 Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Print Quality
Image And Diagram Clarity:
High-resolution diagrams, clear schematics, and legible text for easy interpretation
Binding Type
Physical Format Binding:
N/A (Digital Format)
Paper Type
Physical Format Paper:
N/A (Digital Format)
Searchability
Text Searchability:
Yes (typically PDFs are fully searchable, enabling quick access to specific procedures or components)
Completeness
Manual Completeness:
A comprehensive workshop manual, expected to cover all aspects from routine maintenance to major overhaul and repair.
⚙️ Engine Specifications
Primary Engine
Engine Options General:
A range of gasoline and diesel engines were offered globally. Common options include naturally aspirated and turbocharged gasoline units (e.g., 2.0L) and turbo-diesel engines (e.g., 2.0L e-XDi).
Performance
2.0L E-Xdi Diesel (Example):
Power: ~170-175 PS (125-129 kW); Torque: ~360 Nm (265 lb-ft). Specifics vary by market and tune.
2.0L Gasoline (Example):
Power: ~140-150 PS (103-110 kW); Torque: ~190-200 Nm (140-148 lb-ft). Specifics vary by market and tune.
Fuel System
Diesel Fuel System:
Common Rail Direct Injection (CRDi) with turbocharging and intercooler.
Gasoline Fuel System:
Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on generation and engine variant.
Engine Codes
Diesel Engine Code Example:
e-XDi 200
Gasoline Engine Code Example:
G20DF
Engine Layout
Cylinder Configuration:
Inline 4-cylinder
🔧 Transmission
Standard
Standard Transmission Type:
Typically a 6-speed manual transmission.
Optional
Optional Transmission Type:
Often a 6-speed automatic transmission.
Features
AWD System:
Optional All-Wheel Drive (AWD) system, often electronically controlled with lock function for enhanced traction.
📐 Dimensions
Exterior
Length Mm:
Approximately 4410-4450 mm (depending on generation and specific model)
Width Mm:
Approximately 1830-1870 mm
Height Mm:
Approximately 1670-1700 mm
Wheelbase Mm:
Approximately 2650-2670 mm
Approach Angle Degrees:
Varies by specification, but generally around 28 degrees for off-road capability.
Departure Angle Degrees:
Varies by specification, but generally around 35 degrees for off-road capability.
Ground Clearance Mm:
Approximately 190-200 mm
Weights
Curb Weight Kg:
Approximately 1500-1700 kg (depending on powertrain and trim)
🛡️ Safety Features
Ratings
Crash Test Performance:
Varies by market and testing body. Early models may have had less comprehensive safety features and ratings compared to later generations or competitors. Later models often achieved respectable ratings in Euro NCAP or similar tests.
Active Features
Active Safety Systems:
ABS with EBD, Traction Control System (TCS), Electronic Stability Program (ESP/ESC) on higher trims or later models.
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags (depending on trim and market), seatbelt pretensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Touchscreen infotainment systems were available, often including radio, CD/MP3 player, Bluetooth connectivity, and optional navigation. USB and AUX inputs were standard.
Driver Assistance
Driver Assistance Features:
Parking sensors, rearview camera (on higher trims or later models), cruise control. Advanced driver assistance systems (ADAS) were less common on earlier iterations.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB connectivity for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 - 15,000 km (4,500 - 9,000 miles) or 12 months, whichever comes first. Refer to manual for specific engine/oil type.
Air Filter Replacement Interval:
Every 30,000 - 60,000 km (18,000 - 36,000 miles) or as needed based on driving conditions.
Fuel Filter Replacement Diesel:
Typically every 40,000 - 60,000 km (24,000 - 36,000 miles).
Coolant Replacement Interval:
Initial replacement at ~100,000 km (60,000 miles), then every 50,000 - 80,000 km (30,000 - 50,000 miles).
Spark Plug Replacement Interval:
Gasoline: 60,000 - 100,000 km (36,000 - 60,000 miles), Diesel: Glow plug inspection/replacement as needed. Manual is critical for specifics.
Fluid Specifications
Engine Oil Specification Gasoline:
API SN/SP, ACEA C3/C5 or equivalent, viscosity typically 0W-20 or 5W-30. Refer to manual for precise fill.
Engine Oil Specification Diesel:
API CJ-4/CK-4 or ACEA C3/C4, viscosity typically 5W-30 or 10W-30. Refer to manual for precise fill.
Automatic Transmission Fluid Type:
Specific ATF Dexron VI or manufacturer-approved equivalent. Consult manual for exact specification.
Coolant Type:
Ethylene Glycol based, P-HOAT or equivalent (typically pink or orange). Do not mix coolant types.
Brake Fluid Type:
DOT 3 or DOT 4. Always use fresh, sealed fluid.
Known Issues
Common Wear Items:
Brake pads/rotors, suspension bushings, wheel bearings, exhaust system components due to age and mileage.
Diesel Engine Potential Issues:
DPF (Diesel Particulate Filter) regeneration issues if short trips are common, potential injector issues, turbocharger wear.
Electrical Potential Issues:
Corrosion on electrical connectors, issues with window regulators, infotainment system glitches on some early models.
Transmission Potential Issues:
Clutch wear in manual transmissions, torque converter shudder or slipping in automatics if fluid maintenance is neglected.
📚 Vehicle History
Brand Heritage
Daewoo Automotive History:
Daewoo Motors was a South Korean automobile manufacturer that emerged in the 1980s. It went through various ownership changes, including periods under General Motors. The brand was largely phased out in international markets by the late 2000s/early 2010s, with many models rebranded under Chevrolet.
Model Evolution
Korando Generations:
The Korando nameplate has a long history, originally tracing back to a licensed SsangYong Musso derivative. The model relevant to this manual is likely the C200 generation (launched around 2010), which represented a significant departure in design and platform, moving towards a modern crossover SUV.
Production
Manufacturing Locations:
Primarily South Korea. Some models may have had assembly in other regions depending on market agreements.
Production Period C200 Generation:
Approximately 2010 - 2019 (though production dates can vary slightly by market and subsequent facelifts).
🏆 Awards & Recognition
Recognitions
Vehicle Awards General:
While specific major awards for the Daewoo Korando are not widely documented on a global scale, the vehicle was generally reviewed as a competent and value-oriented offering in the competitive compact SUV segment.
Ratings
Safety Ratings Coverage:
The manual will detail the procedures for inspecting and maintaining safety systems such as ABS and ESP, crucial for the vehicle's overall safety performance.
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