Daewoo Musso Service Manual/Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Musso Codes Chassis Code: Korando FJ 👋 Introduction Market Position Vehicle Type: SUV (Sport Utility Vehicle) Target Audience: DIY enthusiasts, independent mechanics, and...

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Taper: Car

Distributeur:

UGS: 244630

Mots clés: Car Cars Daewoo Featured Musso

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Musso

Codes

Chassis Code:

Korando FJ

👋 Introduction

Market Position

Vehicle Type:

SUV (Sport Utility Vehicle)

Target Audience:

DIY enthusiasts, independent mechanics, and owners seeking to maintain or repair their Daewoo Musso.

Competitive Analysis

Competitors:

Competed with vehicles like the Jeep Cherokee (XJ), Mitsubishi Pajero, Nissan Patrol, and Toyota Land Cruiser Prado during its production run.

Key Features

Body On Frame Construction:

Known for its robust body-on-frame construction, contributing to its off-road capability and durability.

Mercedes Benz Technology:

Utilized Mercedes-Benz engine and transmission technology in many variants, offering a higher level of refinement and performance.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Comprehensive coverage of engine disassembly, assembly, diagnostics, and repair for all applicable engine variants.

Fuel System:

Detailed procedures for fuel injection, fuel pump, fuel filter, and fuel tank servicing.

Cooling System:

Covers radiator, water pump, thermostat, cooling fan, and coolant hose inspection and replacement.

Ignition System:

Information on spark plugs, ignition coils, wiring, and ignition timing adjustments.

Exhaust System:

Repair and replacement procedures for exhaust manifolds, pipes, mufflers, and catalytic converters.

Transmission Manual:

Detailed repair and overhaul procedures for the manual transaxle, including clutch system.

Transmission Automatic:

Comprehensive diagnostics, repair, and fluid service for the automatic transmission.

Drive Axles And Differentials:

Service and repair of front and rear axles, drive shafts, CV joints, and differential assemblies.

Suspension Front:

Detailed procedures for front suspension components, including shock absorbers, springs, control arms, and alignment.

Suspension Rear:

Coverage of rear suspension systems, shock absorbers, springs, and alignment.

Steering System:

Repair and diagnostics for power steering, steering column, steering rack, and associated components.

Brake System:

Complete guide to brake components including discs, pads, calipers, master cylinder, booster, and ABS.

Wheel And Tire System:

Tire pressure monitoring, wheel bearing service, and tire rotation guidance.

Electrical System:

Includes starter, alternator, battery, wiring diagrams, fuse box layout, and electrical component testing.

Lighting System:

Headlamp, taillamp, interior lighting, and auxiliary lighting repair and replacement.

Instrumentation And Gauges:

Diagnosis and repair of combination meter, warning lights, and sensor readings.

Supplemental Restraint System:

Information on airbags, seat belt pretensioners, and SRS system diagnostics.

Climate Control System:

Air conditioning, heater, ventilation, and cabin filter service.

Audio Visual System:

Basic troubleshooting for radio, speakers, and antenna systems.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, and interior trim.

Body Electrical:

Power windows, power locks, mirrors, and wiper system diagnostics and repair.

Procedures Included

Preventive Maintenance:

Detailed step-by-step instructions for routine maintenance tasks like oil changes, filter replacements, and fluid checks.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues, including symptom-to-cause correlation.

Component Replacement:

Detailed instructions for removing, installing, and adjusting various vehicle components.

Engine Rebuild:

Complete overhaul procedures, including cylinder head, piston, and crankshaft service.

Transmission Rebuild:

Detailed steps for dismantling, repairing, and reassembling both manual and automatic transmissions.

Brake Service:

Procedures for brake pad and rotor replacement, caliper and master cylinder overhaul, and brake bleeding.

Suspension And Steering Alignment:

Specifications and procedures for front and rear wheel alignment.

Electrical Diagnostics:

Using multimeters, oscilloscopes, and wiring diagrams to diagnose electrical faults.

Body Repair:

Guidance on dent removal, panel replacement, and rust repair techniques.

Technical Depth

Diagnostic Capability:

Covers basic to advanced diagnostics, including specific error codes and troubleshooting trees.

Repair Detail Level:

Detailed, step-by-step instructions with torque specifications, special tool requirements, and illustrations.

Wiring Diagrams Quality:

Includes comprehensive, high-resolution wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick access to information.

Print Quality

Printability:

Designed for easy printing of specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.3L Petrol (OM661), 2.9L Diesel (OM662), 3.2L Petrol (M104), 2.7L Diesel (OM602).

Performance

2.9L Diesel Power:

Approximately 120 hp (89 kW)

2.9L Diesel Torque:

Approximately 270 Nm (199 lb-ft)

3.2L Petrol Power:

Approximately 215 hp (160 kW)

Fuel System

Diesel Injection Type:

Indirect Injection (IDI) or Direct Injection (DI) depending on engine variant.

🔧 Transmission

Standard

Manual Transmission:

5-speed manual transmission was commonly available.

Optional

Automatic Transmission:

4-speed automatic transmission, often sourced from Mercedes-Benz.

Features

Drivetrain:

Part-time 4WD with transfer case and low-range gearing.

📐 Dimensions

Exterior

Length:

Approximately 4,630 mm (182.3 in) for early models.

Width:

Approximately 1,785 mm (70.3 in).

Height:

Approximately 1,740 mm (68.5 in).

Weights

Curb Weight:

Varies by engine and configuration, typically around 1,800 - 2,000 kg (3,968 - 4,409 lbs).

🛡️ Safety Features

Ratings

Crash Test Results:

Specific crash test data for the Musso is limited, but generally considered robust due to its construction. Early models lacked advanced safety features common today.

Active Features

Anti-lock Braking System (ABS) was an optional feature on some models.

Passive Features

Airbags:

Driver airbag was standard on later models; passenger airbag availability varied.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player or cassette tape deck depending on trim and year.

Driver Assistance

Cruise Control:

Optional feature on higher trim levels.

Connectivity

Power Accessories:

Power windows, power locks, and power mirrors were available on many models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 - 10,000 km (4,600 - 6,200 miles) or 6 months, depending on engine and driving conditions.

Timing Belt Replacement:

For petrol engines with timing belts, replacement is typically recommended every 80,000 - 100,000 km (50,000 - 60,000 miles).

Fluid Specifications

Engine Oil Type:

API SG/SH or ACEA A2/B2, viscosity grades like 10W-40 or 15W-40 (refer to specific engine manual for exact grade).

Transmission Fluid Type Manual:

GL-4 rated gear oil, viscosity 75W-90 or 80W-90.

Transmission Fluid Type Automatic:

Dexron III (or equivalent) ATF (Automatic Transmission Fluid).

Coolant Type:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Diesel Engine Glow Plugs:

Glow plug issues can lead to hard starting in cold weather.

Rust And Corrosion:

As with many vehicles of this era, rust can be an issue, especially in areas exposed to salt.

Suspension Wear:

Wear and tear on suspension components, especially bushings and ball joints, due to its robust nature and off-road use.

📚 Vehicle History

Brand Heritage

Daewoo Motors:

Daewoo Motors was a South Korean automobile manufacturer, active from 1982 to 2011. Acquired by General Motors in 2002.

Model Evolution

Production Years:

1993-2005

Facelifts:

Received minor updates and styling changes throughout its production life.

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While not receiving widespread industry awards, the Musso was recognized for its ruggedness and value in its segment, particularly in markets where Daewoo had a strong presence.