🏷️ Basic Information

Make:

Daewoo / SsangYong

Model:

Korando

Model Generations Covered:

Multiple generations of the Korando, likely encompassing models produced under both Daewoo and SsangYong ownership. Specific years are not detailed in the product information, but the extensive page count suggests broad coverage.

👋 Introduction

Market Position:

The Daewoo/SsangYong Korando has historically been positioned as a rugged, capable, and often more affordable compact SUV or off-road vehicle, appealing to buyers seeking utility and durability.

Competitive Analysis:

Competed with other compact SUVs and off-road oriented vehicles of its era, such as the Jeep Cherokee, Toyota RAV4, and Mitsubishi Pajero Sport. Its value proposition often centered on robust construction and off-road capability.

Key Features:

Known for its body-on-frame construction (in earlier generations) and often robust 4x4 systems, offering good towing and off-road performance for its class. The manual's comprehensive nature highlights its utility for maintaining these core attributes.

Value Proposition:

This manual is an invaluable resource for owners and independent repair shops seeking to maintain, diagnose, and repair the Daewoo/SsangYong Korando. Its comprehensive nature (1462 pages) signifies a high level of detail, empowering users to tackle a wide range of tasks, thereby potentially saving significant costs compared to dealership servicing.

📋 Manual Details

Coverage Areas:

Comprehensive repair and service information for the Daewoo/SsangYong Korando, including engine, suspension, drivetrain, brakes, transmission, steering, HVAC, restraints, body, and accessories.

Unique Selling Points:

Instant download, no shipping costs, no waiting for CD-ROM. Offers a direct digital solution for accessing critical repair information.

Page Count:

1462

Manual Type:

Workshop Manual / Repair Manual / Service Manual

Language:

English

Format:

PDF Download

Compatibility:

Windows (Win) / macOS (Mac)

📖 Manual Coverage

Systems Covered:

Engine mechanical and electrical systems, chassis components (suspension, steering, brakes), driveline and axles, powertrain (transmission), heating, ventilation, and air conditioning (HVAC), occupant restraint systems (airbags, seatbelts), body panels and interior trim, electrical accessories, and diagnostics.

Systems Covered Detail:

Engine mechanical (cylinder head, block, pistons, crankshaft, camshafts, timing system), Engine electrical (ignition system, fuel injection, sensors, ECU), Cooling system, Lubrication system, Exhaust system, Clutch system, Manual transmission, Automatic transmission, Transfer case, Driveshafts, Axles, Differential units, Wheel bearings, Suspension components (shocks, struts, springs, control arms, bushings), Steering system (rack and pinion, power steering), Brake system (discs, pads, calipers, master cylinder, hydraulic lines, parking brake), HVAC system (compressor, condenser, evaporator, blower, controls), Body structure, Exterior panels, Interior trim, Doors, Windows, Seats, Seatbelts, Airbag system, Electrical systems (lighting, power accessories, wiring harnesses, fuses, relays), Diagnostic procedures, Troubleshooting charts, Torque specifications, Wiring diagrams.

Procedures Included:

Detailed repair procedures, diagnostic steps, routine maintenance schedules, component removal and installation, overhaul instructions, troubleshooting guides, specifications, and wiring diagrams.

Procedures Included Detail:

Engine overhaul (rebuild), cylinder head gasket replacement, piston and ring replacement, crankshaft and bearing service, timing belt/chain replacement, fuel injector testing and replacement, spark plug replacement and gap setting, oil pump service, radiator and coolant hose replacement, water pump replacement, thermostat replacement, exhaust manifold replacement, catalytic converter inspection, clutch replacement, transmission clutch pack service, transmission overhaul (automatic), differential gear inspection and replacement, wheel bearing replacement, brake pad and rotor replacement, brake caliper overhaul, brake bleeding, power steering pump and rack replacement, HVAC blower motor replacement, cabin air filter replacement, airbag module testing, seatbelt replacement, door lock actuator replacement, window regulator replacement, fuse and relay diagnostics, body panel alignment, rust repair procedures, paint code information (potentially), wiring harness repair, component testing using multimeter.

Technical Depth:

Comprehensive, covering from basic maintenance and adjustments to in-depth component overhauls and troubleshooting of complex electrical and mechanical systems. Suitable for both professional technicians and experienced DIY mechanics.

Electrical Systems Detail:

Comprehensive coverage of the vehicle's electrical architecture, including detailed wiring diagrams for engine management, lighting, power windows, central locking, wipers, horn, audio system, dashboard instruments, and various sensors and actuators. Troubleshooting of electrical faults using multimeters and diagnostic tools is a key component.

📊 Manual Specifications

File Format:

Portable Document Format (PDF). Likely a scanned document or digitally compiled manual, offering widespread accessibility and searchability if digitally generated.

File Quality Notes:

PDF format offers excellent searchability for specific terms and components if the PDF is text-based. Users can zoom in on diagrams and illustrations for clarity. Printability allows for physical copies of relevant sections.

Accessibility Features:

The PDF format allows for digital bookmarking, highlighting, and note-taking, enhancing the user's ability to navigate and reference information quickly during repairs. Instant download eliminates the need for physical shipping, providing immediate access.

Print Quality:

Variable, depending on the original source of the PDF. Expected to be of sufficient quality for digital viewing and printing of individual pages. High page count suggests detailed diagrams and illustrations.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine:

The Korando has been offered with a range of engines over its production life, including naturally aspirated and turbocharged gasoline engines (e.g., 2.0L, 2.3L) and diesel engines (e.g., 2.3L TD, 2.9L TD). Specific engine codes (e.g., GM Family II, Mercedes-Benz OM601/OM602 derivatives) would be detailed within the manual.

Performance:

Performance figures vary significantly by engine and model year, generally ranging from 90-150 horsepower for earlier diesel engines and 120-150 horsepower for gasoline variants. Torque figures would be critical for towing and off-road applications, with diesel engines typically offering higher torque.

Fuel System:

Depending on the engine, fuel systems could include indirect injection (for older diesels), direct injection (common rail diesel), and multi-point fuel injection (for gasoline engines). The manual would cover fuel pump specifications, injector testing, and fuel delivery system diagnostics.

Engine Codes:

While not specified, common engine families associated with Daewoo/SsangYong Korando include Daewoo's own designs, and potentially licensed engines or those developed under license from other manufacturers (e.g., Isuzu or Mercedes-Benz for diesel variants in some markets). The manual would list specific engine codes for accurate part identification and service procedures.

Troubleshooting Engine:

Includes diagnostic flowcharts and symptom-based troubleshooting for engine performance issues (e.g., rough idle, misfires, poor acceleration, starting problems) by analyzing fuel system, ignition system, and emission control components.

🔧 Transmission

Standard:

Historically, many Korando models featured manual transmissions (e.g., 5-speed). However, automatic transmission options were also widely available, particularly in later models or specific markets.

Optional:

Automatic transmissions (e.g., 4-speed, 5-speed) were common options, often supplied by third-party manufacturers or developed in-house.

Features:

Features would include 4WD systems (part-time or full-time), transfer case operation, differential maintenance, and clutch assembly specifications for manual transmissions. Fluid types and capacities for gearboxes and differentials would be critical data points in the manual.

Troubleshooting Transmission:

Provides guidance on diagnosing transmission problems such as slipping gears, harsh shifting, delayed engagement, or fluid leaks, covering both manual and automatic transmission systems.

📐 Dimensions

Exterior:

Exterior dimensions vary by Korando generation. Earlier models (e.g., K-series) were generally compact SUVs, while later iterations might be slightly larger. Wheelbase, track width, and overall length/width/height figures would be in the manual for each specific model covered.

Interior:

Interior dimensions would focus on passenger space, seating configurations (e.g., 5-seater), and dashboard layout. The manual would cover interior trim removal and installation procedures.

Cargo:

Cargo capacity figures and configurations for the rear seating would be important for owners. The manual would detail rear tailgate operation, spare tire storage, and interior cargo area components.

Weights:

Curb weight, gross vehicle weight rating (GVWR), and towing capacity are crucial specifications. These would be detailed in the manual, particularly relevant for owners using the vehicle for utility purposes.

🛡️ Safety Features

Ratings:

Safety ratings are not explicitly provided in the product information. However, older models would have significantly different safety standards compared to contemporary vehicles. The manual would cover the operation and maintenance of safety systems as originally equipped.

Active Features:

Active safety features might include Anti-lock Braking System (ABS) and possibly early forms of traction control depending on the model and year. The manual would detail ABS component testing and troubleshooting.

Passive Features:

Passive safety features include seat belts, and potentially airbags (driver and passenger). The manual would cover airbag system diagnostics, seatbelt repair, and body structural integrity relevant to safety.

Passive Features Detail:

Includes procedures for inspecting and replacing seat belt mechanisms, servicing airbag control modules, and understanding the structural integrity of the passenger cabin, which is vital for occupant safety in case of a collision.

💡 Technology Features

Infotainment:

Infotainment systems would likely be basic in older models, possibly including a radio, cassette player, or CD player with basic speaker systems. Later generations might feature more integrated audio units and perhaps rudimentary navigation or auxiliary inputs.

Driver Assistance:

Driver assistance technologies would be minimal in earlier Korando models, focusing on core vehicle dynamics. Features like ABS, if equipped, would be the primary focus. More advanced driver aids are unlikely in the generations primarily covered by a Daewoo-era manual.

Connectivity:

Connectivity would primarily be limited to the audio system, possibly including basic power outlets for charging devices. Features like Bluetooth or USB ports would be dependent on the specific model year and trim level.

🔧 Maintenance

Service Intervals:

The manual will provide detailed service intervals for engine oil changes, filter replacements (oil, air, fuel), coolant flushes, brake fluid changes, transmission fluid changes, and drivetrain lubrication. These are critical for ensuring longevity and optimal performance.

Fluid Specifications:

Exact specifications for engine oil (viscosity grade, API rating), coolant (type and mixture ratio), brake fluid (DOT specification), transmission fluid (ATF type, gear oil viscosity), power steering fluid, and differential fluid would be meticulously detailed. For example, engine oil might range from 10W-30 to 5W-40 depending on engine and climate. Brake fluid typically DOT 3 or DOT 4. Transmission fluids will vary widely based on transmission type.

Known Issues:

While not explicitly stated, a comprehensive manual often implicitly covers common wear items and potential issues, such as suspension component wear (bushings, ball joints), brake system maintenance, potential engine oil leaks, and transmission shifting issues. Diagnostic sections would address these.

Torque Specifications:

The manual will contain precise torque specifications for all critical fasteners, including cylinder head bolts, main bearing caps, connecting rod bolts, suspension components, wheel lug nuts, and various engine and drivetrain parts. This is crucial for proper assembly and preventing damage.

Common Parts Replacement:

Details procedures for replacing wear items such as brake pads, rotors, spark plugs, filters (oil, air, fuel, cabin), serpentine belts, timing belts/chains, suspension bushings, ball joints, tie rod ends, shock absorbers, and various fluid seals and gaskets.

Fluid Capacities:

Precise fluid capacities for engine oil, coolant, transmission fluid (manual and automatic), transfer case oil, differential oil (front and rear), power steering fluid, and brake fluid reservoir will be specified to ensure correct filling levels.

📚 Vehicle History

Brand Heritage:

Daewoo Motors, before its acquisition by General Motors, and SsangYong Motor Company (which has had various ownerships including Daewoo and later Mahindra) have a history of producing robust, often utilitarian vehicles. The Korando is a flagship model that has evolved through these ownership changes.

Model Evolution:

The Korando nameplate has been used for several distinct generations of compact SUVs. Early models were based on the chassis of the Jeep CJ-7. Subsequent generations saw more modern SUV designs and platform developments under different corporate ownerships.

Production:

Production of the Korando began in the early 1980s. The brand and model have experienced shifts in ownership and manufacturing location, reflecting the dynamic history of the South Korean automotive industry. The manual's broad coverage implies it spans multiple production eras.

Production Years Implied:

Given the breadth of coverage and the mention of both Daewoo and SsangYong, the manual likely covers models from the early 1980s through the late 2000s or early 2010s, encompassing various design iterations and powertrain options.