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DAEWOO TACUMA 2000-2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tacuma Alternate Model Name: Chevrolet Rezzo Codes Platform Code: KLA4 Generation First Generation Years: 2000-2008 (Daewoo), 2004-2008 (Chevrolet) 👋 Introduction Market Position Segment:...
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Taper: Car
Distributeur:
UGS: 192546
DAEWOO TACUMA 2000-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tacuma
Alternate Model Name:
Chevrolet Rezzo
Codes
Platform Code:
KLA4
Generation
First Generation Years:
2000-2008 (Daewoo), 2004-2008 (Chevrolet)
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle)
Competitive Analysis
Competitors 2000S:
Opel/Vauxhall Zafira, Renault Scenic, Ford C-Max, Citroen Xsara Picasso, Kia Carens
Key Features
Body Style:
Compact MPV with a distinctive, somewhat 'minivan-like' tall wagon profile.
Interior Flexibility:
Designed for practicality with flexible seating arrangements.
Manual Purpose
Target Audience:
Daewoo Technicians worldwide, independent repair shops, advanced DIY enthusiasts.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
N/A (HTML, dynamic content)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
HTML (on CD)
Accessibility Requirement:
Requires a web browser to view
Quality
Copy Type:
Not a scanned copy; professionally authored
📖 Manual Coverage
Systems Covered
Engine:
2.0L DOHC (F20D3)
Transmission:
Manual and Automatic Transmission Systems
Drivetrain:
Front-Wheel Drive (FWD) System
Suspension:
Front and Rear Suspension Systems (MacPherson Strut front, Multi-link rear)
Brakes:
Front Disc, Rear Drum (standard), Optional Rear Disc
Steering:
Power Assisted Rack and Pinion Steering
Bodywork:
Body Repair Manual (including structural repair, panel replacement)
Electrical:
Complete Electrical Wiring Diagrams, ECU diagnostics, lighting, accessories
HVAC:
Heating, Ventilation, and Air Conditioning System
Interior:
Interior Trim and Components
Fuel System:
Fuel Delivery, Injection System
Cooling System:
Engine Cooling System
Exhaust System:
Exhaust System Components
Emissions Control:
Emissions Control Systems
Safety Systems:
Airbag system diagnosis and component replacement.
Interior Features:
Climate control system service, dashboard removal and installation, seat removal.
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication, Fluid Changes
Troubleshooting:
Diagnostic Procedures, Fault Code Interpretation, Symptom-based Troubleshooting
Repair:
Component Removal, Installation, Adjustment, Overhaul
Diagnostics:
On-Board Diagnostics (OBD) II, Sensor Testing, Actuator Testing
Calibration:
Wheel Alignment Specifications, Sensor Calibration (if applicable)
Inspection:
Pre-Delivery Inspection (PDI) Checklist, Periodic Inspections
Torque Specs:
Torque Specifications for all major fasteners and components
Timing Belt:
Procedure for timing belt replacement, including tensioner and idler pulley replacement (critical maintenance item).
Engine Rebuild:
Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly.
Suspension Geometry:
Alignment specifications for camber, caster, and toe angles for front and rear axles.
Electrical Troubleshooting:
Systematic approach to diagnosing electrical faults, including testing continuity, voltage, and resistance of circuits.
Technical Depth
Depth:
Comprehensive: From basic maintenance to detailed component overhaul and complex electrical diagnostics.
Diagnostic Tools:
Covers diagnostic procedures using scan tools compatible with OBD-II standards. Detailed sensor data interpretation.
📊 Manual Specifications
File Format
Digital Format:
HTML
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F20D3
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1998 cc (2.0 Liters)
Performance
Horsepower:
Approx. 121-125 PS (90-93 kW) at 5,400 rpm (exact figures may vary by market/tuning)
Torque:
Approx. 175-180 Nm (129-133 lb-ft) at 4,000 rpm (exact figures may vary by market/tuning)
Fuel System
Fuel Injection:
Multi-point Electronic Fuel Injection (MPI)
Fuel Type
Fuel Requirement:
Unleaded Gasoline (Octane rating as per manufacturer specification, typically 91 RON or higher)
Emission Control
Emission Standard:
Euro 3 / EPA standards depending on market
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (with Overdrive)
Features
Automatic Features:
Electronically controlled, adaptive shift logic may be present.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 (refer to manual for specific part number and viscosity)
Automatic Transmission Fluid:
Dexron III / Mercon equivalent (refer to manual for specific part number and viscosity)
📐 Dimensions
Exterior
Length:
Approx. 4,245 mm (167.1 in)
Width:
Approx. 1,750 mm (68.9 in)
Height:
Approx. 1,630 mm (64.2 in)
Wheelbase
Wheelbase:
Approx. 2,630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1,350 - 1,450 kg (2,976 - 3,197 lbs) depending on transmission and equipment
Cargo
Cargo Volume:
Configurable with folding rear seats, providing ample cargo space for its class.
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency; early models may not have undergone extensive modern crash testing like current vehicles.
Passive Features
Airbags:
Driver and Passenger Front Airbags (standard), Optional Side Airbags
Seatbelts:
3-point seatbelts with pre-tensioners (front), 3-point or 2-point (rear, depending on seat position)
Body Structure:
Reinforced safety cage construction
Active Features
ABS:
Anti-lock Braking System (ABS) - Optional on some early models, standard on later variants.
Traction Control:
Traction Control System (TCS) - May be optional or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, optional Cassette player. Basic speaker configuration.
Display:
Digital or analog clock, basic dashboard indicators. No integrated navigation or advanced touchscreen on base models.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Features:
Limited by era; typically auxiliary inputs for audio devices were not standard. May have power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km (6,200 miles) or 12 months, whichever comes first (refer to manual for specific conditions).
Air Filter Replacement:
Every 20,000 - 30,000 km (12,500 - 18,500 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Platinum tipped plugs: 100,000 km (62,000 miles); Standard plugs: 30,000 km (18,500 miles) - refer to manual for exact type.
Fluid Specifications
Engine Oil Type:
API SL/SJ/SG, SAE 5W-30 or 10W-40 (check manual for exact viscosity and API rating preference)
Engine Oil Capacity:
Approx. 4.0 - 4.3 liters (4.2 - 4.5 US quarts) with filter change (refer to manual).
Coolant Type:
Ethylene Glycol based coolant, meeting GM specification or equivalent (e.g., Dex-Cool compatible if specified).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific type).
Known Issues
Common Wear Items:
Front sway bar links, rear shock absorbers, exhaust system components (due to age/climate).
Electrical Quirks:
Occasional issues with window regulators, central locking actuators, and dashboard warning lights may be reported.
Engine Performance Notes:
The F20D3 engine is generally reliable but can be sensitive to maintenance; ensure correct spark plug gap and fuel quality.
📚 Vehicle History
Brand Heritage
Daewoo Context:
Daewoo Motor Company was a South Korean manufacturer, later largely acquired by General Motors.
Model Evolution
Development Origin:
The Tacuma was developed based on GM's global small car platform, sharing components with other GM-Daewoo vehicles.
Production
Manufacturing Location:
South Korea (GM Daewoo Auto & Technology Company)
Chevrolet Rezzo Rebadge:
Rebadged as Chevrolet Rezzo in many markets, particularly in Europe, following GM's acquisition.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No widely publicized major industry awards for this specific model. Its success was more market-driven by practicality and value.
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