2007 Daihatsu Boon (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Boon Year: 2007 Generation Generation: 2nd Generation (M500 Series) 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and owners seeking...

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Taper: Car

Distributeur:

UGS: 458005

Mots clés: 2007 Boon Car Cars Daihatsu

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Year:

Generation

Generation:

2nd Generation (M500 Series)

👋 Introduction

Market Position

Target Audience:

DIY mechanics, independent repair shops, and owners seeking to understand and maintain their Daihatsu Boon.

Competitive Analysis

Manual Advantage:

Provides vehicle-specific, dealership-level information, superior to generic repair guides.

Key Features

Completeness:

A-Z coverage for all models and repairs, offering a complete solution.

Ease Of Use:

Single, easy-to-use PDF manual eliminates the need to sift through multiple physical books.

Digital Format:

Prevents damage, loss, or dirt associated with traditional paper manuals.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Platforms Supported:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac

Page Count:

Not specified, but described as comprehensive and complete.

📖 Manual Coverage

Systems Covered

Engine:

Detailed maintenance, diagnosis, and repair procedures for all engine variants.

Control System:

Engine control system, including ECU diagnostics and sensor readings.

Mechanical:

Comprehensive mechanical repairs across the vehicle.

Fuel Service:

Fuel system maintenance, diagnosis, and repair, including specifications.

Emission Control:

Emission control system diagnosis and repair.

Intake Exhaust Cooling:

Cooling system, intake, and exhaust system service and repair.

Lube:

Lubrication system maintenance and service.

Ignition Starting Charging:

Ignition, starting system, and charging system diagnosis and repair.

Auto Transmission Clutch:

Automatic transmission and clutch service and repair.

Manual Transmission:

Manual transmission service and repair.

Transfer Propeller Shaft:

Transfer case and propeller shaft service (if applicable to specific models).

Drive Shaft:

Drive shaft and CV joint service.

Differential:

Differential and axle service.

Axle Suspension:

Front and rear suspension system diagnosis and repair.

Tire Wheel:

Tire and wheel service, alignment specifications.

Brake Control:

Brake system control, including ABS and stability control.

Brake:

Complete brake system service and repair.

Parking Brake:

Parking brake system service and adjustment.

Steering Column:

Steering column and steering wheel service.

Power Steering:

Power steering system diagnosis and repair.

Air Condition:

Air conditioning system service, diagnosis, and repair.

Suppl Restraint System:

Supplemental Restraint System (SRS) / Airbag system diagnosis and repair.

Seat Belt:

Seat belt system maintenance and repair.

Engine Immobilizer:

Engine immobilizer system troubleshooting and repair.

Cruise Control:

Cruise control system diagnosis and repair.

Wiper Washer:

Wiper and washer system service.

Door Lock:

Door lock and central locking system repair.

Meter Audio Visual:

Instrument cluster, audio, and visual system service.

Horn:

Horn system diagnosis and repair.

Windshield Glass Mirror:

Windshield, glass, and mirror service and replacement.

Instrument Panel:

Instrument panel removal and installation.

Seat:

Seat removal, installation, and adjustment.

Engine Hood Door:

Hood and door panel removal, installation, and adjustment.

Exterior Interior:

Exterior and interior trim and component service.

Electrical:

Complete vehicle electrical system diagnosis and repair.

Multiplex Can Communication:

Multiplex communication systems and CAN bus troubleshooting.

Procedures Included

Maintenance:

Routine maintenance procedures, fluid changes, filter replacements, and inspections.

Diagnosis:

Troubleshooting guides, diagnostic trouble codes (DTCs), and symptom-based diagnosis.

Repair:

Step-by-step repair instructions for virtually all components and systems.

Wiring Schematics:

Detailed wiring diagrams for all electrical systems.

Illustrations Diagrams:

Abundant illustrations, diagrams, and exploded views to clarify procedures.

Specifications:

Torque specifications, clearances, fluid capacities, and other critical technical data.

Technical Depth

Depth:

Factory-level detail covering all aspects from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable for quick information retrieval.

Print Quality

Printability:

Fully printable, allowing users to print specific pages or entire sections.

Image Scalability:

Images can be blown up for detailed viewing and printing.

Binding Type

Binding:

Digital (PDF format), eliminates physical binding issues.

Paper Type

Paper Use:

Print only needed pages to avoid grease and wear on original manuals.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely 1.0L (K3-VE) and 1.3L (K3-VE) or 1.5L (3SZ-VE) 4-cylinder DOHC engines, common for the 2nd gen Boon.

Performance

Horsepower Range:

Typically ranges from 69 PS (1.0L) to 90-92 PS (1.3L/1.5L).

Torque Range:

Varies by engine, with the 1.0L around 93 Nm and the 1.3L/1.5L around 120-123 Nm.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI).

🔧 Transmission

Standard

Transmission Options:

Likely a 4-speed automatic (with optional Super ECT) and a 5-speed manual transmission.

Optional

All Wheel Drive:

Optional AWD available on some models, requiring specific transfer case and differential information.

Features

Transmission Fluid:

Specific ATF (Automatic Transmission Fluid) type for automatic transmissions; Manual transmission fluid type for manual units (manual will specify exact types and capacities).

📐 Dimensions

Exterior

Length:

Approx. 3,670 - 3,730 mm (depending on specific model variant).

Width:

Approx. 1,660 - 1,690 mm.

Height:

Approx. 1,520 - 1,535 mm.

Weights

Curb Weight:

Typically ranges from 900 kg to 1,050 kg, depending on engine and drivetrain.

🛡️ Safety Features

Ratings

Safety Certifications:

The manual will detail safety systems that contribute to compliance with various national safety standards. Specific crash test ratings would be model/region dependent and not inherently part of a service manual.

Active Features

Braking Systems:

ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) are likely standard or optional. Manual covers their function and repair.

Passive Features

Airbag Systems:

Multiple airbags (driver, passenger, side, curtain) and seat belt pretensioners covered under SRS system section.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM/CD or MP3 player, possibly with aux input. Manual covers speaker replacement and basic system diagnostics.

Driver Assistance

Electronic Stability Control:

VSC (Vehicle Stability Control) or similar systems may be available on higher trims. Manual details its operation and troubleshooting.

Connectivity

Remote Keyless Entry:

Remote keyless entry system coverage, including programming.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (specifics in manual).

Air Filter Replacement:

Recommended every 20,000 - 40,000 km or as needed based on conditions (specifics in manual).

Spark Plug Replacement:

Intervals vary significantly based on plug type (copper, iridium). Manual will specify for each engine.

Fluid Specifications

Engine Oil Type:

Likely SAE 0W-20 or 5W-30, API SN or higher, ILSAC GF-5 compliant (manual confirms exact specification).

Coolant Type:

Ethylene glycol-based coolant, typically pink or green (manual specifies correct type and mixture ratio).

Known Issues

Common Wear Items:

Potential for wear on suspension components (bushings, ball joints), occasional ignition coil issues, and AC system refrigerant leaks are common in vehicles of this age, all addressed in the manual.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Daihatsu is renowned for producing reliable, compact, and fuel-efficient vehicles.

Model Evolution

Boon Lineage:

The 2nd generation Boon (M500 series, 2004-2010) succeeded the first generation, offering improved styling, interior space, and powertrain options, often shared with Toyota models like the Passo.

Production

Manufacturing Origin:

Primarily manufactured in Japan.