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DAIHATSU CHARADE CHASSIS Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Body Style: Hatchback, Sedan Generation Generations Covered: Likely covers multiple generations, focus on models specified by the manual's actual scope, typically 1977-2000...
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Taper: Car
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UGS: 584309
Mots clés: Car Cars CHARADE Daihatsu
DAIHATSU CHARADE CHASSIS Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Body Style:
Hatchback, Sedan
Generation
Generations Covered:
Likely covers multiple generations, focus on models specified by the manual's actual scope, typically 1977-2000 models for popular workshop manuals.
Codes
Platform Codes:
Common Daihatsu platforms (e.g., CB chassis variants, G100/G200 chassis).
👋 Introduction
Market Position
Segment:
Subcompact hatchback/sedan.
Target Audience:
Cost-conscious urban commuters, small families, DIY mechanics.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Starlet/Echo, Nissan Sunny/Sentra, Mitsubishi Mirage.
Key Features
Selling Points:
Fuel efficiency, affordability, compact size, reliability (often praised for simpler mechanics).
Manual Value Proposition:
Enables owners and technicians to perform detailed maintenance and repairs, saving on labor costs and ensuring proper upkeep of a practical vehicle.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Scope:
Covers mechanical, electrical, chassis, body, and diagnostic procedures.
Page Count
Estimated Page Count:
500+ pages (typical for a comprehensive workshop manual)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, valve train, lubrication system, cooling system.
Engine Performance:
Fuel injection system, ignition system, emission control systems (catalytic converter, EGR), engine management.
Transmission Manual:
Clutch system, gearbox assembly, gearshift mechanism, driveshafts.
Transmission Automatic:
Automatic transmission assembly, torque converter, hydraulic control system, transmission control module (TCM).
Drivetrain:
Front-wheel drive (FWD) system, differential, axle shafts.
Suspension:
Front suspension (struts, control arms), rear suspension (dependent/independent), shock absorbers, springs, anti-roll bars.
Steering:
Steering gear, power steering system (if equipped), steering column, tie rods.
Brakes:
Front disc brakes, rear drum/disc brakes, hydraulic system, master cylinder, brake booster, parking brake.
Wheels Tires:
Wheel specifications, tire sizes, rotation, balancing, wheel alignment.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, mirrors.
Body Exterior:
Body panels, doors, hood, trunk lid, bumpers, glass, seals, exterior trim.
Body Interior:
Dashboard, seats, upholstery, door panels, carpeting, interior trim, HVAC system controls.
HVAC:
Air conditioning system (compressor, condenser, evaporator), heating system, ventilation, climate control components.
Safety Restraints:
Seat belts, airbags (if equipped), SRS system diagnostics.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, belt replacement, tune-ups.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical circuit tracing, common fault diagnosis.
Repair:
Component disassembly, inspection, repair, reassembly, and adjustment for all major systems.
Diagnostics:
OBD-II (if applicable), diagnostic trouble codes (DTCs), sensor testing, actuator testing, wiring diagrams for diagnostic purposes.
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications.
Component Replacement:
Detailed steps for replacing major components like engines, transmissions, alternators, starters, brake calipers, radiators, etc.
Technical Depth
Depth:
Comprehensive; suitable for professional technicians and advanced DIY enthusiasts. Covers complete rebuilds to routine maintenance.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Readability:
High-resolution scans/digital creation ensuring clear text and diagrams.
Binding Type
Format Type:
Digital Download
Paper Type
Media Type:
N/A (Digital)
Completeness
Coverage Level:
Full workshop manual, including all sections typically found in factory service information.
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
CB series (e.g., CB71, CB90), G series (e.g., G13A, G13B, G15A), HE series.
Engine Type:
Inline 3-cylinder, Inline 4-cylinder; naturally aspirated, some turbocharged variants.
Displacement Examples:
1.0L (993cc), 1.3L (1298cc), 1.5L (1456cc).
Performance
Horsepower Range:
Typically 50 hp to 85 hp, with turbocharged models exceeding 100 hp.
Torque Range:
Approx. 70 Nm to 120 Nm.
Fuel System
Fuel Delivery:
Carbureted (early models), Electronic Fuel Injection (EFI) (later models).
Fuel Type:
Unleaded Gasoline.
Engine Management
Ignition System:
Electronic ignition, distributor-less ignition systems (DIS) on some later models.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT).
Optional
Transmission Type:
3-speed Automatic Transmission (AT), 4-speed Automatic Transmission (AT) on later generations.
Features
Drive Layout:
Front-Wheel Drive (FWD).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to specific model for exact spec).
Automatic Transmission Fluid:
Dexron-II or equivalent (confirm with manual for specific generation).
📐 Dimensions
Exterior
Length Range:
Approx. 3,600 - 3,900 mm.
Width Range:
Approx. 1,500 - 1,650 mm.
Height Range:
Approx. 1,380 - 1,450 mm.
Weights
Curb Weight:
Approx. 750 - 950 kg.
Wheelbase Range:
Approx. 2,300 - 2,400 mm.
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by generation and market; generally modest safety ratings compared to modern vehicles. Consult specific year's Euro NCAP or IIHS data if available.
Active Features
Active Safety Examples:
Anti-lock Braking System (ABS) available on higher trims/later models, Electronic Brakeforce Distribution (EBD) on some models.
Passive Features
Passive Safety Examples:
Seat belts (three-point front, two-point rear), reinforced body structure, side-impact beams (later models).
Airbags:
Driver airbag often standard on later models, passenger airbag optional or standard on top trims.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette or CD player. Limited to analog systems in most covered years. Later models may have optional power steering and basic power accessories.
Driver Assistance
Driver Assistance Features:
Minimal by modern standards. ABS and EBD were the most advanced features available on later generations and higher trims.
Connectivity
Connectivity Options:
None by modern standards (no Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or 6-12 months, depending on oil type and driving conditions (refer to manual).
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 40,000 - 80,000 km depending on spark plug type (copper, platinum, iridium).
Timing Belt Replacement:
Critical: Typically every 60,000 - 100,000 km or 4-5 years. Failure can cause severe engine damage. Refer to manual for exact interval and procedure.
Fluid Specifications
Engine Oil Specification:
API SJ/SL or higher, viscosity grade 5W-30, 10W-30, or 10W-40 depending on climate (refer to manual).
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Use of OAT or HOAT type coolant may be specified for later models.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (ensure compliance with manual).
Power Steering Fluid:
Automatic transmission fluid (ATF) or dedicated power steering fluid (check manual).
Known Issues
Common Problems:
Corrosion (especially in rust-belt regions), aging suspension components (bushings, ball joints), catalytic converter failure, starter motor issues, occasional minor electrical gremlins, timing belt failure if not replaced on schedule.
Reliability Overview:
Generally considered reliable with regular maintenance, but age and mileage can lead to wear in various systems.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is renowned for producing small, economical, and reliable vehicles, often with a focus on city driving and kei car segments in Japan.
Model Evolution
First Generation:
Introduced in 1977, known for its compact size and efficiency. Several generations followed, each refining the design and technology.
Key Generations:
G10/G11 (1977-1981), G12/G14 (1981-1986), G100/G114 (1986-1990), G200/G201 (1990-1994), M100/M200 (1994-2000).
Production
Manufacturing Location:
Primarily Japan, with potential production in other Asian countries through joint ventures.
Production End Date:
Production of the Charade nameplate ceased in 2000, replaced by the Sirion/Boon.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Charade was often recognized for its value proposition and fuel efficiency in its segment, particularly in European and Asian markets.
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