Daihatsu Copen 2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2009 Chassis Code: L880 Generation Generation Name: Second Generation (L880) 👋 Introduction Market Position Segment: Kei Car, Convertible Sports Car Unique...

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Distributeur:

UGS: 451649

Mots clés: 2009 Car Cars Copen Daihatsu

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

Chassis Code:

Generation

Generation Name:

Second Generation (L880)

👋 Introduction

Market Position

Segment:

Kei Car, Convertible Sports Car

Unique Selling Proposition:

Compact, turbocharged, convertible sports car.

Competitive Analysis

Key Competitors Era:

Suzuki Cappuccino, Honda Beat (earlier generations), Autobacs (Japan-specific models)

Key Features

Design Philosophy:

Engaging driving experience in a compact, stylish package.

Roof Type:

Electrically operated retractable hardtop

Value Proposition

Owner Benefit:

Empowers owners to perform maintenance and repairs, saving on labor costs and increasing self-sufficiency.

📋 Manual Details

Coverage Areas

Primary Market:

Japan (likely, with export variants)

Style Coverage:

All Styles Covered

Page Count

Estimated Page Count:

Hundreds of Pages

Manual Type

Type:

Factory Service Repair Manual

Source:

Official Factory Manuals (Not 3rd Party)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Engine Control System, Emission System, Differential/Drive, Axle

Chassis:

Brake System, Suspension, Steering, Cooling System, Chassis/Body

Electrical:

Wiring Diagram, Electrical System, Restraint System

Comfort & Convenience:

Heater/Air Conditioner, Interior

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication

Diagnostics:

Troubleshooting, Advanced Troubleshooting Guide

Repair:

Step-by-step repair procedures for all covered systems

Technical Depth

Depth:

Comprehensive: Fundamentals to complete rebuilds, diagnostics, and tuning.

📊 Manual Specifications

File Format

File Type:

Readability Requirements:

Adobe PDF Reader

Print Quality

Printability:

Printable without any restriction (individual pages or entire manual)

Resolution:

High Resolution

Binding Type

Binding:

N/A (Digital Download, Printable)

Paper Type

Paper Type:

N/A (Digital Download, Printable)

⚙️ Engine Specifications

Primary Engine

Engine Code:

K6A (likely, common for Copen)

Configuration:

Inline 3-cylinder, DOHC, 12-valve, turbocharged

Displacement:

659cc

Bore X Stroke:

62.7 mm x 73.7 mm (typical for K6A)

Performance

Horsepower Ps:

64 PS (47 kW) @ 7000 rpm (JDM regulations)

Torque Nm:

103 Nm (76 lb-ft) @ 3500 rpm (typical for K6A Turbo)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Cooling System

Coolant Type:

Ethylene Glycol Based (e.g., Daihatsu Genuine Coolant or equivalent)

🔧 Transmission

Standard

Type:

4-speed Automatic

Optional

Type:

5-speed Manual

Features

Transmission Fluid Type:

Dexron III or equivalent (for automatic), Manual Transmission Fluid (e.g., GL-4 75W-90 for manual)

📐 Dimensions

Exterior

Length:

3395 mm (Kei car regulations)

Width:

1475 mm (Kei car regulations)

Height:

1245 mm

Wheelbase:

2430 mm

Weights

Curb Weight Kg:

Approx. 800-850 kg (depending on transmission and features)

Gross Vehicle Weight Rating Kg:

Approx. 1050 kg

🛡️ Safety Features

Ratings

Crash Test Ratings:

Refer to specific regional safety homologation (e.g., JNCAP in Japan)

Active Features

Braking System:

Front ventilated discs, Rear drums (standard for many Kei cars)

Available on some trims/options

Passive Features

Airbags:

Driver and passenger airbags

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player (may vary by trim and region), optional premium sound systems.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Electronic Stability Control:

May be available on specific export models or later revisions.

Connectivity

Auxiliary Input:

Likely present for audio devices on aftermarket or updated units.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-10,000 km or 6-12 months (refer to manual for exact)

Air Filter Replacement:

Every 20,000-40,000 km or as needed

Spark Plug Replacement:

Refer to manual, typically 40,000-80,000 km depending on plug type (Iridium recommended)

Fluid Specifications

Engine Oil Type:

0W-20 or 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher)

Engine Oil Capacity Liters:

Approx. 3.2 - 3.5 Liters (with filter change)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Use specified Daihatsu Genuine Power Steering Fluid or equivalent Dexron III ATF.

Known Issues

Common Wear Items:

Suspension bushings, engine mounts, exhaust system components, retractable roof mechanism seals.

Turbocharger Longevity:

Proper maintenance (oil changes, intercooler cleaning) is crucial for turbocharger life.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Specialist in small, efficient, and innovative vehicles, particularly Kei cars.

Model Evolution

First Generation Debut:

Second Generation Debut:

Facelift Year:

2007 (significant refresh for the L880 generation, including styling and powertrain updates)

Production

Manufacturing Location:

Japan

Production Period L880:

2004 - 2012

🏆 Awards & Recognition

Recognitions

Segment Awards:

Often praised for its unique styling and engaging driving dynamics within the Kei car segment.