Market Segment:
Kei car, sports convertible, niche market
Target Audience:
Daihatsu Copen 2002 owners and technicians seeking comprehensive repair information.
Competitors:
Honda Beat, Suzuki Cappuccino, Mazda Autozam AZ-1 (historical)
Key Features:
Compact size, turbocharged engine, retractable hardtop, sporty design, fuel efficiency.
Manual Benefit:
Save $50-$60 per hour on shop labor costs.
Systems:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Engine Management System:
Engine Control System (ECU) diagnosis and repair
Chassis And Body:
Chassis/Body repair, frame alignment, body panel replacement, convertible top mechanism
Restraint System:
Seat belt system, airbag system service and replacement procedures
Interior Components:
Interior trim removal, installation, and repair
Drive Axles:
Differential and axle repair, including CV joints
Cooling System Components:
Radiator, fan, water pump, thermostat service and diagnosis
Fuel System Components:
Fuel pump, injectors, fuel filter, pressure regulator service
Emission System Components:
Catalytic converter, oxygen sensors, EGR system, PCV system service
HVAC System:
Heater core, A/C compressor, refrigerant system service and repair
Procedures:
Fundamentals of maintaining and repairing, step-by-step repair procedures, advanced troubleshooting, diagnostic and repair procedures for electrical system, service, maintenance, repairs, tuning
Lubrication Procedures:
Periodic Lubrication schedule and procedures
Repair Guidance:
Step-by-step instructions, notes, cautions, warnings, numbered instructions
Tuning Procedures:
Vehicle tuning procedures
Search And Print:
Easy search function to print specific pages.
Technical Depth:
Comprehensive (factory trained technician level)
Diagnostic Procedures:
Detailed diagnostic flowcharts for troubleshooting
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems
Visual Aids:
Detailed illustrations, drawings, photos, enlarged insets
Information Source:
Same information as Professional Technicians and Mechanics.
Engine Type:
Inline 3-cylinder, turbocharged, intercooled
Engine Name:
Daihatsu JB-DET (Advanced Turbo)
Horsepower Ps:
64 PS (47 kW; 63 hp) at 6400 rpm (JDM regulations)
Torque Nm:
10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3200 rpm (JDM regulations)
Engine Aspirated:
Turbocharged and Intercooled
Fuel Delivery:
Electronic Fuel Injection (EFI)
Oil Change Interval:
Refer to manual for specific interval (typically 5,000-10,000 km or 6-12 months)
Spark Plug Replacement:
Refer to manual for specific interval (typically 40,000-60,000 km)
Engine Oil Specification:
Refer to manual for specific viscosity grade (e.g., 5W-30 or 10W-40, API SG or higher)
Coolant Specification:
Ethylene glycol based coolant, refer to manual for specific type and mix ratio
Brake Fluid Specification:
DOT 3 or DOT 4, refer to manual
Transmission Fluid Specification:
Refer to manual for Automatic Transmission Fluid (ATF) or Manual Transmission Fluid (MTF) type
Power Steering Fluid Specification:
Refer to manual for specific fluid type
Common Issues:
Turbocharger wear, oil leaks, convertible roof mechanism issues, suspension wear, ignition coil failure.