🏷️ Basic Information

Make:

Daihatsu

Model:

Copen

Year:

2006

Chassis Code:

L880

👋 Introduction

Niche:

The Daihatsu Copen is a niche, compact sports convertible, often appreciated for its unique styling and engaging driving experience.

Competitors 2006:

While unique, it competed in the small convertible segment with vehicles like the Mazda MX-5 Miata (though typically at a different price/performance point) and other kei-car-based specialty vehicles.

Convertible Type:

Features an electrically operated 'Active Top' retractable hardtop, a key selling point.

Design Philosophy:

Compact dimensions, sporty styling, and a focus on open-air driving enjoyment.

📋 Manual Details

Markets Covered:

Global (based on information typically available for this model)

Estimated Page Count:

Refer to specific manual's digital properties, often 1000+ pages for comprehensive service manuals.

Type:

Full Service Repair Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Engine:

Detailed diagnostics, repair, and overhaul for the 659cc turbocharged engine (JB-DET).

Transmission:

Service and repair procedures for both the 4-speed automatic and 5-speed manual transmissions.

Drivetrain:

Front-wheel drive system, including differential and drive shafts.

Brakes:

Front and rear brake system diagnostics, repair, caliper, rotor, and ABS system service.

Suspension:

Front MacPherson struts, rear torsion beam, shock absorbers, springs, and alignment procedures.

Steering:

Power steering system diagnosis, components, and rack and pinion service.

Electrical:

Complete wiring diagrams, component testing, ECU diagnostics, lighting, and accessory electrical systems.

Body:

Exterior body panels, convertible roof mechanism (Active Top), interior trim, and glass replacement.

HVAC:

Air conditioning and heating system service, refrigerant handling, and component repair.

Cooling System:

Radiator, cooling fan, thermostat, water pump, and coolant specifications.

Fuel System:

Fuel tank, fuel pump, injectors, fuel pressure, and emissions control systems.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plugs, and fluid checks.

Troubleshooting:

Diagnostic flowcharts and procedures for common and complex issues across all systems.

Repair:

Step-by-step instructions for component removal, installation, and overhaul.

Diagnostics:

Detailed guidance on using diagnostic tools (OBD-II), interpreting codes, and electrical testing.

Rebuild:

Comprehensive engine and transmission rebuild procedures with torque specifications and tolerances.

Depth:

Full technical coverage, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Capabilities:

Includes detailed wiring diagrams, component testing methods, and ECU information.

Specifications:

Provides essential torque values, clearances, fluid capacities, and component tolerances.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Printability:

Full printable, allowing users to print specific sections or the entire manual.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

Operating Systems:

Compatible with all versions of Windows and macOS.

Software Requirements:

Adobe PDF Reader and WinRAR (or equivalent decompression software).

⚙️ Engine Specifications

Engine Code:

JB-DET

Displacement:

659 cc

Configuration:

Inline 4-cylinder

Aspiration:

Turbocharged and Intercooled

Bore X Stroke:

64.0 mm x 80.6 mm

Horsepower:

64 PS (47 kW; 63 bhp) at 6,400 rpm (JDM specification, may vary slightly for export markets)

Torque:

10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3,200 rpm (JDM specification)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

Premium Unleaded Gasoline (Octane rating typically 91 RON or higher)

Ignition System:

Electronic Ignition System

🔧 Transmission

Transmission Type:

5-Speed Manual Transmission

Transmission Type:

4-Speed Automatic Transmission

Drivetrain Layout:

Front-engine, Front-wheel drive (FWD)

Manual Transmission Fluid:

GL-4 (e.g., SAE 75W-90)

Automatic Transmission Fluid:

Dexron III or equivalent (e.g., ATF Type T-III)

📐 Dimensions

Length:

3,395 mm (133.7 in)

Width:

1,475 mm (58.1 in)

Height:

1,245 mm (49.0 in) (top up)

Wheelbase:

2,295 mm (90.4 in)

Curb Weight:

Approx. 830-850 kg (1,830-1,874 lb)

🛡️ Safety Features

Crash Test Ratings:

Varies by market and testing organization. Often not tested by major US agencies due to its niche/kei-car origins.

ABS:

Anti-lock Braking System (ABS) typically standard.

Traction Control:

Traction Control System (TCS) often available or standard on certain trims.

Airbags:

Driver and passenger front airbags.

Roll Bar:

Integrated roll-over protection structure within the A-pillars and windshield frame.

💡 Technology Features

Audio System:

Factory-fitted radio/CD player, often with basic speaker setup. Aftermarket upgrades are common.

Cruise Control:

Available on some higher trims or as an option.

OBD Ii:

On-Board Diagnostics II (OBD-II) compliant, enabling use of scan tools for diagnostics.

🔧 Maintenance

Oil Change Interval:

Typically 5,000 km (3,000 miles) or 6 months, whichever comes first, for severe driving conditions.

Spark Plug Replacement:

Refer to manual for specific plug type and interval, typically around 30,000-50,000 km.

Timing Belt:

The JB-DET engine uses a timing chain, which typically does not require scheduled replacement unless issues arise.

Engine Oil Capacity:

Approx. 3.5 Liters (3.7 US quarts) with filter change.

Engine Oil Viscosity:

5W-30 or 10W-30 (API Service SL or higher).

Coolant Type:

Ethylene Glycol based coolant (e.g., Toyota Super Long Life Coolant or equivalent).

Turbo Wear:

Early turbocharger failure can occur if oil and filter maintenance is neglected.

Convertible Top Mechanism:

Hydraulic leaks or motor issues in the Active Top mechanism can occur with age and use.

Coil On Plug Ignition:

Ignition coil failure can lead to misfires.

📚 Vehicle History

Daihatsu Specialty:

Daihatsu is known for its compact and efficient vehicles, often with a focus on practicality and unique designs.

First Generation:

The Daihatsu Copen (first generation, L880) was launched in Japan in 2002 and continued through 2012, with the 2006 model year falling within this period.

Production Location:

Japan

🏆 Awards & Recognition

Kei Car Awards:

While specific awards for the 2006 model are not widely documented in English-language sources, the Copen was a popular and well-regarded kei sports car in Japan.