Daihatsu Copen 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2002 Codes Chassis Code: L880K 👋 Introduction Market Position Vehicle Segment: Kei car, compact sports convertible Competitive Analysis Competitors: Suzuki Cappuccino,...

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Taper: Car

Distributeur:

UGS: 534390

Mots clés: 2002 Car Cars Copen Daihatsu

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

Codes

Chassis Code:

L880K

👋 Introduction

Market Position

Vehicle Segment:

Kei car, compact sports convertible

Competitive Analysis

Competitors:

Suzuki Cappuccino, Honda Beat (primarily Japanese domestic market competitors)

Key Features

Convertible Type:

Electrically operated retractable hardtop

Performance Focus:

Lightweight chassis, turbocharged engine for spirited driving

📋 Manual Details

Coverage Areas

Service Scope:

Full Service Repair and Maintenance

Page Count

Estimated Pages:

Variable (PDF format implies comprehensive content, actual page count not specified but expected to be substantial for a 'full' manual)

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinRAR

Compatibility

Operating Systems:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, rebuild, maintenance

Transmission:

Service, maintenance, repair procedures

Brakes:

Diagnostic and repair procedures

Electrical System:

Troubleshooting, diagnostics, repair, wiring diagrams

Suspension:

Repair and maintenance procedures

Steering:

Service and repair

Body And Frame:

Repair and refurbishment procedures

Interior:

Component repair and refurbishment

Convertible Roof System:

Likely covered due to model's nature (details not explicit but implied)

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Diagnostics:

Comprehensive diagnostic procedures for all systems

Repair:

Detailed step-by-step repair instructions for all components

Rebuild:

Engine and component rebuild procedures

Refurbishment:

Restoration and refurbishment guidance

Wiring Diagrams:

Detailed electrical system wiring diagrams

Troubleshooting:

Integrated troubleshooting for common and complex issues

Technical Depth

Depth:

Full Professional Technician Level

Audience:

Professional Technicians and Do-It-Yourself Mechanics

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Binding Type

Binding:

Digital (PDF - no physical binding)

Paper Type

Paper:

Digital (PDF - no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Code:

JB-DET

Engine Type:

659cc, DOHC, 16-valve, Inline-3, turbocharged and intercooled

Performance

Horsepower:

64 PS (47 kW; 63 bhp) @ 6400 rpm (JDM regulations for Kei cars)

Torque:

10.2 kg⋅m (100 N⋅m; 74 lb⋅ft) @ 3600 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Premium recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

4-speed Automatic (Limited availability in early models/markets)

Features

Drive Layout:

Front-engine, Front-wheel drive (FF)

📐 Dimensions

Exterior

Length:

3,395 mm (133.7 in)

Width:

1,475 mm (58.1 in)

Height:

1,245 mm (49.0 in) (roof up)

Weights

Curb Weight:

Approx. 790 kg (1,742 lb)

🛡️ Safety Features

Ratings

Jncsa Impact Safety:

Likely compliant with Japanese safety standards for Kei cars of the era.

Active Features

Available as an option or standard on higher trims.

Traction Control:

Likely available as an option.

Passive Features

Airbags:

Driver and passenger airbags likely standard or optional depending on trim.

Rollover Protection:

Reinforced A-pillars and potentially pop-up roll bars (features vary by market and specific model year).

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with speakers, often with basic digital display.

Driver Assistance

Parking Sensors:

Not a common feature in this generation, likely aftermarket.

Connectivity

Bluetooth:

Not factory fitted; typically requires aftermarket installation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-10,000 km or 6-12 months, consult manual for specific recommendations based on driving conditions.

Fluid Specifications

Engine Oil Type:

0W-20 or 5W-30 synthetic or semi-synthetic engine oil (refer to manual for exact specification, often JASO MA/MB for motorcycles also applies for wet clutch if applicable in auto).

Coolant Type:

Ethylene glycol-based, pre-mixed long-life coolant (typically pink or red).

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Dexron III/Mercon compatible ATF (Automatic Transmission Fluid).

Known Issues

Turbocharger Wear:

Potential for turbocharger wear over time due to heat and stress; regular oil changes are crucial.

Convertible Roof Mechanism:

Hydraulic leaks or slow operation of the retractable roof mechanism can occur with age and lack of maintenance.

Engine Oil Consumption:

Some engines may exhibit increased oil consumption with high mileage.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu is known for producing compact and economical vehicles, particularly Kei cars in Japan.

Model Evolution

First Generation Debut:

The first generation Copen (L880K) debuted in June 2002, succeeding the conceptual SST (Sports & Supercar Twin) from the 1999 Tokyo Motor Show.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Design Award:

The Daihatsu Copen is widely recognized for its distinctive and sporty styling, often winning accolades in its class.