Daihatsu Copen 2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2008 👋 Introduction Market Position Segment: Kei car, convertible, sports compact Competitive Analysis Competitors: Suzuki Cappuccino, Mazda Autozam AZ-1 (earlier models),...

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Taper: Car

Distributeur:

UGS: 534396

Mots clés: 2008 Car Cars Copen Daihatsu

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

👋 Introduction

Market Position

Segment:

Kei car, convertible, sports compact

Competitive Analysis

Competitors:

Suzuki Cappuccino, Mazda Autozam AZ-1 (earlier models), Honda Beat (earlier models).

Key Features

Convertible Roof:

Electrically operated hardtop convertible roof, a key distinguishing feature.

Design:

Distinctive styling with a sporty, compact, and often playful aesthetic.

Target Audience:

Enthusiasts seeking a unique, affordable, and fun-to-drive convertible experience.

📋 Manual Details

Coverage Areas

Coverage Type:

Full Service Repair

Page Count

Estimated Pages:

Varies based on specific model variant, typically 800-1500 pages for comprehensive manuals.

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, overhaul, piston rings, crankshaft, camshaft, cylinder head, valve train, oil pump, oil cooler, timing belt/chain.

Engine Management:

Fuel injection system (EFI), ignition system, emission control system, turbocharger system, engine control unit (ECU) diagnostics and troubleshooting.

Transmission Manual:

Manual transmission assembly, disassembly, inspection, clutch system, gear selection, lubrication.

Transmission Automatic:

Automatic transmission assembly, disassembly, inspection, torque converter, planetary gear sets, hydraulic control system, transmission control unit (TCU) diagnostics.

Drivetrain:

Front-wheel drive (FWD) system, differential, drive shafts, CV joints, wheel bearings.

Suspension:

Front suspension (MacPherson strut), rear suspension (Torsion beam or multi-link depending on specific sub-model), shock absorbers, springs, control arms, bushings, steering knuckles.

Steering:

Power steering system (electric or hydraulic), steering column, steering rack, tie rod ends, power steering pump/motor.

Brakes:

Front and rear brake systems, disc brakes, brake pads, brake calipers, brake rotors, brake fluid, ABS (Anti-lock Braking System) components and diagnostics, parking brake.

Electrical System Main:

Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring harnesses, power distribution.

Electrical System Lighting:

Headlights, taillights, brake lights, turn signals, interior lighting, fog lights, hazard lights.

Electrical System Instruments:

Instrument cluster, gauges (speedometer, tachometer, fuel gauge, temperature gauge), warning lights, odometer.

Electrical System Comfort:

Power windows, power mirrors, central locking, climate control system (HVAC), audio system, seat adjustments.

Body Exterior:

Body panels, doors, hood, trunk lid, bumpers, convertible roof mechanism, exterior trim, hinges, latches.

Body Interior:

Seats, dashboard, interior trim panels, carpets, headliner, seat belts, airbags.

Procedures Included

Scheduled Maintenance:

Routine maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.

Diagnostic Troubleshooting:

System-specific troubleshooting guides, symptom-based diagnostics, fault code interpretation, electrical diagnostic flowcharts.

Repair And Rebuild:

Detailed step-by-step procedures for component removal, installation, and overhaul of all major vehicle systems.

Electrical Diagnostics:

Troubleshooting of electrical circuits, component testing, wiring diagram interpretation, use of diagnostic tools.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and circuit tracing.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, including detailed electrical system diagnostics and troubleshooting.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, allowing for clear viewing and printing of all diagrams and text.

Print Quality

Printability:

Fully printable, allowing users to print specific sections or the entire manual for offline use.

Binding Type

Format Type:

Digital (PDF download)

Paper Type

Digital Medium:

Downloadable file

⚙️ Engine Specifications

Primary Engine

Engine Code:

KF-DET (for turbocharged models)

Engine Type:

660cc, 3-cylinder, turbocharged, intercooled, DOHC, 12-valve, with Variable Valve Timing (VVT).

Performance

Horsepower:

Approximately 64 PS (47 kW; 63 hp) at 6,000 rpm (as per Kei car regulations).

Torque:

Approximately 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3,200 rpm.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI), with turbocharger and intercooler.

Engine Features

Bore X Stroke:

60.4 mm x 70.4 mm (typical for KF-DET).

Compression Ratio:

8.3:1 (typical for KF-DET).

Turbocharger Model:

Hitachi HT06-23A (common turbocharger for KF-DET).

🔧 Transmission

Standard

Type:

4-speed Automatic transmission or 5-speed Manual transmission.

Optional

Type:

No optional transmission beyond the standard options.

Features

Final Drive Ratio:

Varies by transmission and model, typically around 4.058:1 for manual and 3.700:1 for automatic (specific values to be confirmed in manual).

Fluid Specifications

Automatic Transmission Fluid:

Dexron III or equivalent (confirm exact specification in manual).

Manual Transmission Fluid:

API GL-4, SAE 75W-90 gear oil (confirm exact specification in manual).

📐 Dimensions

Exterior

Length:

3,395 mm (133.7 in)

Width:

1,475 mm (58.1 in)

Height:

1,245 mm (49.0 in) (roof up)

Wheelbase:

2,055 mm (80.9 in)

Ground Clearance:

Approx. 105 mm (4.1 in)

Weights

Curb Weight:

Approx. 770-850 kg (1,698-1,874 lb) depending on transmission and features.

Gross Vehicle Weight Rating:

Not typically specified for Kei cars in this context.

🛡️ Safety Features

Ratings

Crash Test Results:

As a Kei car, specific crash test ratings from major international bodies may be limited, but designed to meet Japanese safety standards.

Active Features

Standard on most 2008 models, with EBD (Electronic Brakeforce Distribution).

Traction Control:

Optional or standard on certain higher trims.

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

Three-point seatbelts with pretensioners.

Body Structure:

Reinforced chassis and body structure for convertible rigidity and occupant protection.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player, often with basic speaker configuration. Aftermarket upgrades are common.

Driver Assistance

Parking Sensors:

Optional on some higher trims.

Connectivity

Bluetooth:

Not typically integrated into the factory infotainment system of the 2008 model. Aftermarket solutions are available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (typical for many turbocharged engines, refer to manual for exact specification).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months, or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000 miles (48,000 km) (for standard plugs) or 60,000 miles (96,000 km) (for iridium plugs, if equipped). Refer to manual for exact type and interval.

Timing Belt Replacement:

The KF-DET engine utilizes a timing chain, which generally does not require periodic replacement unless issues arise. Manual will confirm.

Fluid Specifications

Engine Oil Type:

0W-20 or 5W-30 synthetic engine oil (API SN/SP or ILSAC GF-5/GF-6 compatible, confirm with manual).

Engine Oil Capacity:

Approx. 3.2 liters (3.4 US quarts) with filter change (confirm with manual).

Coolant Type:

Ethylene glycol based coolant, pink or red color (Toyota Super Long Life Coolant or equivalent, confirm with manual).

Coolant Capacity:

Approx. 4.0 liters (4.2 US quarts) (confirm with manual).

Known Issues

Turbocharger Wear:

As with any turbocharged engine, premature wear of the turbocharger can occur if oil changes are neglected or if the engine is consistently driven hard without proper cool-down periods. Overheating can also be a concern.

Convertible Roof Mechanism:

The electric convertible roof mechanism can be prone to issues with motors, seals, and hydraulic components over time. Proper lubrication and maintenance of seals are crucial.

Ignition Coils:

Individual ignition coil failure can lead to misfires and rough running. Replacement is typically straightforward.

📚 Vehicle History

Brand Heritage

Daihatsu Legacy:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and innovative vehicles, particularly in the Kei car segment.

Model Evolution

Copen Generations:

The 2008 model belongs to the first generation (L880K), which was produced from 2002 to 2012. It was a significant model for Daihatsu, known for its unique styling and convertible functionality.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Automotive Awards:

The Daihatsu Copen has received positive reviews for its unique design and driving experience, often lauded for its character and fun factor, though specific major awards may vary.