Daihatsu Copen 2002-2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Generation: L880K Product Type: Service Repair Manual Codes Chassis Code: L880K 👋 Introduction Market Position Vehicle Segment: Kei car convertible, sports compact...

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Taper: Car

Distributeur:

UGS: 487665

Mots clés: 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Car Cars Copen Daihatsu

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Generation:

L880K

Product Type:

Service Repair Manual

Codes

Chassis Code:

L880K

👋 Introduction

Market Position

Vehicle Segment:

Kei car convertible, sports compact

Competitive Analysis

Competitors Implied:

Other compact sports cars, roadsters of the era, though the Copen occupies a unique niche due to its Kei car classification in Japan.

Key Features

Distinctive Features:

Power retractable hardtop, sporty design, compact dimensions, turbocharged engine.

Value Proposition

Manual Benefit:

Cost savings on repairs, empowerment of DIY maintenance, comprehensive information source for longevity and performance.

📋 Manual Details

Coverage Areas

Applicable Years:

2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012

Coverage Scope:

All Styles Covered

Page Count

Estimated Page Count:

Hundreds of pages (Exact count not specified, but implies comprehensive)

Manual Type

Manual Classification:

Official Full Factory Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Emission System, Cooling System, Engine Control System, Differential/Drive, Axle

Chassis:

Brake System, Suspension, Steering, Chassis/Body

Electrical And Comfort:

Wiring Diagram, Electrical System, Heater/Air Conditioner, Restraint System, Interior

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication, Troubleshooting

Repair And Rebuild:

Step-by-step instructions based on complete disassembly, component repair, system diagnostics

Technical Depth

Diagnostic Capabilities:

Troubleshooting guides for common issues, detailed system diagnostics

Repair Complexity:

Suitable for DIYers and experienced mechanics, covering everything from simple maintenance to major component repairs.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within PDF for quick information retrieval

Print Quality

Print Capability:

Printable in entirety or specific pages

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format, user prints on demand)

Software Requirements

Reader Required:

Adobe PDF Reader (Free)

Compression Software:

Winzip (Free)

Compatibility

Operating Systems:

All Versions of Windows and Mac, Smartphones, Tablets

Access Method

Access Platform:

Desktop PCs, Laptops, Smartphones, Tablets via web browser or installed reader

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

JB-DET

Engine Type:

Inline 4-cylinder, turbocharged, intercooled, DOHC

Performance

Displacement:

659 cc (0.7 L)

Horsepower Range Typical:

64 PS (47 kW; 63 hp) to 69 PS (51 kW; 68 hp) (Japanese Kei car regulations)

Torque Range Typical:

10.2 kg⋅m (100 N⋅m; 74 lb⋅ft) to 11.2 kg⋅m (110 N⋅m; 81 lb⋅ft)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

Unleaded gasoline, 91 octane (or as specified in manual)

Engine Management

ECU Type:

ECU controlled engine management system (specific ECU part numbers will be in manual)

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic

Optional

Transmission Type Optional:

5-speed Manual

Features

Drive Wheels:

Front-Wheel Drive (FWD)

Transmission Fluid Type:

Specific ATF for automatic, gear oil for manual (details in manual)

📐 Dimensions

Exterior

Length:

Approx. 3,395 mm (Japanese Kei car regulations)

Width:

Approx. 1,475 mm (Japanese Kei car regulations)

Height:

Approx. 1,245 mm (with roof up)

Weights

Curb Weight Approx:

Around 800-850 kg

🛡️ Safety Features

Ratings

Crash Test Data Availability:

Information may be limited due to Japanese Kei car regulations and export markets. Manual will detail specific safety systems.

Active Features

Active Safety Systems Typical:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution)

Passive Features

Passive Safety Features Typical:

Driver and passenger airbags, reinforced chassis structure for convertible safety.

💡 Technology Features

Infotainment

Infotainment System Base:

Basic AM/FM radio with CD player common, potentially upgraded audio systems depending on trim.

Driver Assistance

Driver Assistance Features Available:

ABS, EBD. Advanced driver aids were less common in this segment and era.

Connectivity

Connectivity Options Typical:

Limited, potentially auxiliary input for audio.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months (refer to manual for exact schedule and conditions).

Air Filter Replacement:

Check every 10,000-20,000 km, replace as needed or annually.

Spark Plug Replacement:

Refer to manual for interval and type (e.g., iridium plugs often have longer life).

Fluid Specifications

Engine Oil Type Common:

5W-30 or 5W-40 synthetic (check manual for exact viscosity and API/ILSAC ratings).

Engine Oil Capacity:

Approx. 3.0 - 3.5 liters (dry fill, filter included - verify in manual).

Coolant Type:

Ethylene glycol-based antifreeze, silicate-free, pink or red color recommended (verify in manual).

Brake Fluid Type:

DOT 3 or DOT 4 (verify in manual).

Known Issues

Common Problems Implied:

Turbocharger wear, oil leaks, power steering pump issues, convertible top mechanism maintenance, ignition coil failure (specifics detailed in manual).

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Known for producing compact, efficient, and often quirky vehicles, particularly Kei cars.

Model Evolution

Generation Name:

L880K (Second Generation Copen)

Production

Production Start Year:

Production End Year:

Manufacturing Location Primary:

Japan

🏆 Awards & Recognition

Recognitions

Notable Awards:

While specific awards might be niche, the Copen gained a cult following for its unique design and driving experience. Manual covers maintenance to preserve these aspects.