Vehicle Type:
Kei car convertible sports car.
Target Audience:
Enthusiasts and owners looking for in-depth knowledge for maintenance and repair.
Competitors:
Primarily unique in its segment; competitors might include other small, sporty roadsters of the era, though the Copen's kei car status sets it apart.
Convertible Roof:
Electro-hydraulic retractable hardtop.
Design:
Compact, sporty styling with a distinctive front-engine, rear-wheel-drive (RWD) platform (though this manual covers L880 which is FWD).
Manual Advantage:
Provides essential information for maintaining and repairing a unique and often niche vehicle.
Engine:
Detailed coverage including diagnosis, testing, removal/installation, overhaul, and adjustments.
Transmission:
Comprehensive repair and maintenance procedures for both manual and automatic transmissions (if applicable).
Drivetrain:
Front-wheel drive system components, including differential and axles.
Suspension:
Front and rear suspension systems, including shock absorbers, springs, control arms, and bushings.
Steering:
Power steering system, steering column, steering gear/rack, and tie rods.
Brakes:
Hydraulic brake system, including master cylinder, brake lines, calipers, pads, rotors, and ABS (if equipped).
Electrical System:
Full electrical system schematics, component testing, wiring diagrams, lighting, accessories, and battery system.
Body And Chassis:
Body panel removal/installation, convertible top mechanism, interior trim, and chassis components.
Climate Control:
Air conditioning, heating, and ventilation system servicing.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, and evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipes.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and hoses.
Safety Systems:
Airbag system (SRS) diagnostics and replacement, seat belt mechanisms.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, and general upkeep.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for various systems.
Repair:
Detailed step-by-step repair procedures for all major components and systems.
Disassembly Assembly:
Comprehensive instructions for taking apart and putting back together vehicle components.
Adjustment:
Procedures for adjusting brakes, clutch, throttle, and other critical components.
Installation Removal:
Guidance on correctly removing and installing parts and assemblies.
Torque Specifications:
Detailed torque values for all critical fasteners and bolts.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Depth:
Comprehensive 'bumper-to-bumper' coverage, suitable for both DIY enthusiasts and professional mechanics.
Diagrams Illustrations:
Abundant pictorial diagrams, exploded views, and photographs to clarify procedures.
Diagnostic Information:
Includes diagnostic procedures, fault codes (if applicable), and troubleshooting guides.
Engine Code:
JB-DET (common for the L880K)
Configuration:
Inline 4-cylinder, turbocharged, intercooled
Horsepower:
Approx. 64 PS (47 kW) - Governed by kei car regulations.
Torque:
Approx. 100 Nm (74 lb-ft) - Governed by kei car regulations.
Induction:
Electronic Fuel Injection (EFI), Turbocharged
Fuel Type:
Unleaded gasoline (91 RON or higher recommended)
Oil Change:
Every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil used (refer to manual for specific intervals).
Air Filter:
Inspect every 10,000 km, replace as needed (typically every 20,000-30,000 km).
Spark Plugs:
Replace at recommended intervals (e.g., 40,000-60,000 km, consult manual for specific type).
Engine Oil:
Typically 0W-20 or 5W-30 synthetic or semi-synthetic oil, API SN or higher (verify with manual for precise spec).
Coolant:
Ethylene glycol based coolant, pre-mixed or concentrate (e.g., 50/50 mix with distilled water). Refer to manual for color specification (e.g., pink/red).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (verify with manual).
Transmission Fluid Auto:
Dexron III or equivalent automatic transmission fluid (ATF) - consult manual for exact specification and capacity.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil for manual transmission (verify viscosity and specification with manual).
Turbocharger Wear:
As with any turbocharged engine, regular oil changes and proper warm-up/cool-down are crucial to prevent premature turbo wear.
Convertible Top Mechanism:
Hydraulic seals or motors for the retractable roof can wear over time, requiring maintenance or replacement.
Electrical Connectors:
Corrosion or loose connections can affect various electrical components, especially in a convertible exposed to elements.
Suspension Bushings:
Wear and tear on rubber bushings in the suspension and steering components can lead to noise and poor handling.
