Daihatsu Cuore L501 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Cuore Chassis Code: L501 Generation Generation Designation: Fourth Generation Codes Internal Platform Code: L500 Series 👋 Introduction Market Position Segment: Kei car (Japanese...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Cuore

Chassis Code:

Generation

Generation Designation:

Fourth Generation

Codes

Internal Platform Code:

L500 Series

👋 Introduction

Market Position

Segment:

Kei car (Japanese domestic market), compact city car (export markets)

Target Audience:

Budget-conscious urban commuters, small families, first-time car buyers.

Competitive Analysis

Key Competitors:

Suzuki Alto, Honda Life, Mitsubishi Minica, Mazda Carol (rebadged Suzuki Alto)

Key Features

Design Philosophy:

Compact, fuel-efficient, practical, cost-effective transportation.

Unique Selling Points:

Exceptional maneuverability in urban environments, low running costs, surprising interior space for its size.

📋 Manual Details

Coverage Areas

Primary Region:

Global (Japan-centric where applicable)

Vehicle Variants:

All L501 variants and sub-models

Page Count

Estimated Page Count:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English (Translation from Japanese)

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, repair for all L501 engine variants.

Fuel System:

Fuel injection, carburetor (if applicable), fuel pump, fuel lines, emissions controls.

Ignition System:

Ignition coils, spark plugs, distributor (if applicable), electronic control unit (ECU) ignition timing.

Cooling System:

Radiator, water pump, thermostat, coolant flow, fan operation.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipe repairs.

Transmission Manual:

Manual transmission disassembly, inspection, repair, clutch system.

Transmission Automatic:

Automatic transmission (if applicable) component identification, troubleshooting, fluid management.

Drivetrain Axles:

Front axle, rear axle (if applicable), drive shafts, CV joints, differential (if applicable).

Suspension Front:

MacPherson struts, control arms, bushings, springs, shock absorbers.

Suspension Rear:

Suspension components, shock absorbers, springs, trailing arms.

Steering System:

Steering rack, tie rods, steering column, power steering pump (if applicable).

Brake System:

Front disc brakes, rear drum brakes (typical), hydraulic system, ABS (if applicable), parking brake.

Electrical System Charging:

Alternator, battery, charging circuit diagnostics.

Electrical System Starting:

Starter motor, starter solenoid, ignition switch.

Lighting System:

Headlights, taillights, interior lighting, bulb types, wiring.

Instrumentation Gauges:

Speedometer, tachometer, fuel gauge, warning lights, cluster repair.

Body Exterior:

Body panel removal/installation, door mechanisms, glass, bumpers.

Body Interior:

Trim panels, seats, dashboard components, HVAC controls.

HVAC System:

Heating, ventilation, air conditioning (A/C) system diagnostics and repair, refrigerant handling.

Safety Systems:

Seat belt mechanisms, airbag system (if equipped) components and diagnostics (caution advised).

Procedures Included

Maintenance:

Regular service checks, oil changes, filter replacements, fluid level checks.

Troubleshooting:

Diagnostic charts, symptom-based problem solving for various systems.

Repair:

Detailed step-by-step instructions for component repair and replacement.

Disassembly Assembly:

Complete instructions for taking apart and putting back together major vehicle components.

Technical Specifications:

Torque values, clearances, tolerances, fluid capacities, electrical resistance values.

Wiring Diagrams:

Comprehensive electrical system schematics for accurate diagnostics and repairs.

Technical Depth

Depth:

Comprehensive from basic maintenance to major component overhauls and diagnostics.

Diagnostic Level:

Advanced diagnostic procedures, including sensor readings and ECU function checks.

Rebuild Procedures:

Detailed instructions for engine, transmission, and other major component rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Image Quality:

High-resolution diagrams and photographs

Printability:

Printable pages

Print Quality

Content Accuracy:

Directly from factory-issued documentation

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EF-VE (common variant)

Engine Type:

Inline 3-cylinder, 4-stroke, naturally aspirated (common)

Displacement:

659cc (0.7 Liters)

Bore X Stroke:

68.0 mm x 70.4 mm (typical)

Compression Ratio:

10.0:1 (typical for EF-VE)

Performance

Horsepower Ps:

55 PS @ 7200 RPM (typical for EF-VE)

Horsepower Hp:

54 HP @ 7200 RPM (typical for EF-VE)

Torque Nm:

62 Nm @ 4800 RPM (typical for EF-VE)

Torque Lb Ft:

46 lb-ft @ 4800 RPM (typical for EF-VE)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection.

Fuel Type:

Unleaded Gasoline

Octane Rating:

91 RON / 87 AKI (Recommended)

Emissions Control:

Catalytic converter, O2 sensors, EGR (Exhaust Gas Recirculation).

🔧 Transmission

Standard

Type:

5-Speed Manual

Optional

Type:

3-Speed Automatic (CVT also available on some export models)

Features

Gear Ratios:

Specific ratios provided within manual for each gear.

Clutch Type:

Dry single plate, hydraulically actuated.

📐 Dimensions

Exterior

Length Mm:

3,295 - 3,345 mm (typical, depending on bumper/variant)

Width Mm:

1,395 - 1,420 mm (typical, Kei car regulations)

Height Mm:

1,430 - 1,470 mm (typical)

Wheelbase Mm:

2,300 mm (typical)

Ground Clearance Mm:

150 - 160 mm (typical)

Interior

Passenger Capacity:

Cargo

Rear Seat Configuration:

Foldable rear seats for increased cargo space.

Weights

Curb Weight Kg:

650 - 750 kg (typical, depending on equipment and transmission)

Gross Vehicle Weight Rating Kg:

1,100 - 1,200 kg (typical)

🛡️ Safety Features

Ratings

Jncsa Ratings:

Varies by market and year; check JNCAP archives for specific tests.

Active Features

Optional on some variants.

E Brake:

Mechanical handbrake, typically rear drum acting.

Passive Features

Airbags:

Driver airbag standard on many later models, passenger airbag optional/market dependent.

Seat Belts:

3-point front seat belts with pretensioners, 2-point rear (bench) seat belts.

Body Structure:

Reinforced safety cell with crumple zones front and rear.

💡 Technology Features

Infotainment

Standard Features:

Basic AM/FM radio, cassette player (early models), CD player (later models optional/market dependent).

Speaker Configuration:

Typically 2 or 4 speakers.

Driver Assistance

Cruise Control:

Rare, usually found on higher trim levels or export models.

Connectivity

Bluetooth Usb:

Not available on original models. Aftermarket solutions exist.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10,000 km or 6 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 20,000 km or 12 months.

Spark Plug Replacement:

Every 40,000 km (standard spark plugs) or 80,000 km (iridium type, if applicable).

Coolant Replacement:

Every 40,000 km or 2 years.

Transmission Fluid Change Manual:

Every 50,000 km or 3 years.

Transmission Fluid Change Automatic:

Every 40,000 km or 2 years.

Fluid Specifications

Engine Oil Type:

API SG/SH or ILSAC GF-2, SAE 10W-30 or 10W-40 (check manual for temperature variations).

Engine Oil Capacity Liters:

Approx. 3.0 liters (with filter change).

Coolant Type:

Ethylene Glycol based, Japanese-spec coolant (e.g., Toyota Super Long Life Coolant equivalent).

Brake Fluid Type:

DOT 3 (or DOT 4 if specified).

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Type Automatic:

Dexron III or equivalent ATF.

Known Issues

Common Wear Items:

Suspension bushings, clutch wear, alternator brushes, exhaust system corrosion.

Engine Reliability:

Generally reliable, but timing belt maintenance (if belt-driven) is crucial. Check for oil leaks around seals.

Electrical Gremlins:

Older vehicles can develop intermittent electrical issues due to aged wiring and connectors. Ground points are critical.

📚 Vehicle History

Brand Heritage

Brand Focus:

Daihatsu is Japan's oldest surviving automobile manufacturer, known for its compact and efficient vehicles.

Model Evolution

Cuore Lineage:

The Cuore (meaning 'heart' in Italian) has been produced by Daihatsu since 1977, evolving through multiple generations.

L501 Introduction:

The L501 represents the fourth generation of the Cuore, introduced in 1994, succeeding the L200 series.

Production

Production Period:

1994 - 1998

Manufacturing Location:

Japan (primarily Ikeda Plant, Osaka)

Export Markets:

Key markets included UK, Australia, New Zealand, South East Asia, and parts of Europe.

🏆 Awards & Recognition

Recognitions

Fuel Economy Awards:

Consistently ranked high in fuel efficiency awards within its class in Japan.

Ratings

Reliability Ratings:

Generally good reliability for its class, especially the mechanically simpler variants.

Certifications

Kei Car Classification:

Meets Japanese Kei car regulations for engine size, dimensions, and power output.