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Daihatsu F300 (Rocky) Service & Repair Manual 1987-1998

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🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Chassis Code: F300 Generation Generation Designation: First Generation Production Years: 1987-1998 👋 Introduction Market Position Market Position: The Daihatsu Rocky (F300) was...
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UGS: 290033
Daihatsu F300 (Rocky) Service & Repair Manual 1987-1998
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Rocky
Chassis Code:
F300
Generation
Generation Designation:
First Generation
Production Years:
1987-1998
👋 Introduction
Market Position
Market Position:
The Daihatsu Rocky (F300) was positioned as a compact and capable off-road-oriented vehicle, often competing with other mini-SUVs and kei-car based off-roaders of its era.
Competitive Analysis
Competitive Analysis:
Competitors included vehicles like the Suzuki Samurai/Jimny, Mitsubishi Pajero Mini, and other small, rugged utility vehicles. Its compact size and robust chassis made it popular in markets where smaller vehicles were favored.
Key Features
Key Features:
Compact dimensions, genuine off-road capability with available four-wheel drive, sturdy construction, and a reputation for reliability in a small package.
Target Audience
Target Audience:
Written for both the do-it-yourself-er (DIY) and the experienced mechanic, providing sufficient detail for all skill levels.
📋 Manual Details
Coverage
Coverage Areas:
All styles covered, including sedan, coupe, convertible, and sport utility vehicle (SUV)
Pages
Page Count:
1,500+
Type
Manual Type:
Complete Official Full Workshop Service Repair Manual
Language
Language:
English (implied by product description)
Format
File Format:
PDF
Source Type
Manual Source Type:
Factory Service Manual equivalent, used by dealers.
Digital Features
Digital Features:
Instant download, works on all PC-based Windows operating systems and Mac. All pages are printable. High-quality digital reproduction.
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Coolant, Engine Control System, Emission Control Systems, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Cooling System, Cooling Fan System, Combination Meter, Clutch Unit, Clutch System, Charging System, Charcoal Canister, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Body Repair, Wiper And Washer System, Wiper & Washer, Window Defogger System, Wheel And Tire System, Transmission, Steering System, Starting System, Supplemental Restraint System, Sun Roof System, Lighting System, Lubrication System, Ignition System, Heater Radiator Assy, Power Window Control System, Power Steering, Power Mirror Control System, Power Door Lock Control System
Procedures
Procedures Included:
Maintenance, Troubleshooting, Repair, Diagnostics, Complete Disassembly, Detailed Sub-steps, Step-by-step Instructions, Wiring Diagram Repair, Electrical Service Procedures
Depth
Technical Depth:
Comprehensive, covering detailed illustrations, drawings, photos, enlarged insets, notes, cautions, and warnings; suitable for DIY-ers and experienced mechanics.
Specific Components Covered
Specific Components:
Cylinder Head Assy, Cylinder Block Assy, Differential Case Assy, Clutch Unit, Water Pump Assy, Radiator Assy, Starter Assy, Alternator (Charging System components), Combination Meter, Steering Column, Brake Master Cylinder, Rear Axle Hub, Rear Axle Beam.
Electrical System
Electrical System Coverage:
Extensive coverage of the electrical system, including troubleshooting and repair procedures for the Charging System, Ignition System, Lighting System, and power windows. Includes detailed wiring diagrams.
Body And Chassis
Body And Chassis Coverage:
Includes Body Repair procedures, as well as detailed coverage of the chassis components, suspension systems (Front and Rear Suspension), steering system, and wheel/tire systems. Specific mentions of Roof Headlining, Roof Drip Side Finish Moulding, and Side Mudguard indicate comprehensive bodywork coverage.
Brake System
Brake System Coverage:
Comprehensive coverage of the Brake System, including Brake Actuator, Brake Booster, Brake Master Cylinder, Brake Fluid maintenance, Brake Pedal adjustments, and rear brake component coverage.
Interior Systems
Interior Systems Coverage:
Includes coverage for the Instrument Panel, Combination Meter, Sun Roof System, Power Window Control System, Power Door Lock Control System, and interior lighting.
Safety Systems
Safety Systems Coverage:
Extensive coverage of the Supplemental Restraint System (SRS), including various airbag sensors and seat belt systems. Also details the Shift Lock System.
Steering And Suspension
Steering And Suspension Coverage:
Comprehensive coverage of the Steering System and Suspension Systems (Front and Rear), including components like Steering Columns and various suspension arms and linkages. Power Steering systems are also detailed.
Diagnostics
Diagnostic Capabilities:
The manual is designed to aid in diagnosing and repairing problems, particularly within the electrical system, by combining troubleshooting procedures with detailed wiring diagrams.
Clutch System
Clutch System Coverage:
Detailed procedures for the Clutch System, including the Clutch Unit, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, and Clutch Release Cylinder Assy. Also covers the Clutch Start Switch Assy.
Wiring Diagrams
Wiring Diagrams Coverage:
Extensive Wiring Diagrams are included and integrated with troubleshooting and electrical service procedures for ease of use and diagnosis of electrical faults.
Transmission Components
Transmission Component Coverage:
Covers Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, and Output Shaft Assy for detailed repair and maintenance of the drivetrain.
Chassis Components
Chassis Component Coverage:
Detailed coverage of Rear Axle Beam, Rear Suspension System, and related components, ensuring a complete understanding of the vehicle's chassis integrity and handling characteristics.
📊 Manual Specifications
File Attributes
File Format:
PDF
Print Quality:
High quality, all pages printable without restriction.
Binding Type
Binding Type:
Digital Download (PDF format)
Paper Type
Paper Type:
N/A (Digital)
File Organization
File Organization:
PDF format with a numbered table of contents for quick information retrieval. Features like 'bold figure numbers' aid in matching text to illustrations.
Content Quality
Content Quality:
100% complete and intact, with no missing or corrupt pages/sections, ensuring a reliable source of information.
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
While specific engine codes aren't provided, this era of Daihatsu Rocky (F300) typically featured naturally aspirated gasoline engines. Common displacements for similar Daihatsu vehicles of this period would include 800cc to 1.6L inline-3 and inline-4 engines. For instance, the AB20 8 valve SOHC engine producing around 40-50hp, or later, the HD-C 1.6L 16 valve SOHC engine producing closer to 80-90hp, depending on market and emissions regulations.
Performance
Performance Characteristics:
Focus on torque and drivability for off-road conditions rather than high-speed performance. Horsepower figures varied significantly based on engine displacement and configuration, typically ranging from 40 HP to approximately 90 HP.
Fuel System
Fuel System:
Likely utilized carburetor-based fuel delivery systems in earlier models, transitioning to electronic fuel injection (EFI) in later production years to meet emissions standards.
Engine Mechanical
Engine Mechanical Details:
Comprehensive coverage of engine mechanical components, including cylinder head disassembly/assembly, camshaft installation, valve clearance adjustments, and detailed diagrams of the cylinder block and related assemblies. Includes details on lubrication systems and oil pump functionality.
Emission Control
Emission Control Systems:
Covers Emission Control Systems, including the Charcoal Canister, and the SFI System (Sequential Fuel Injection) if applicable to later models, ensuring compliance with emissions regulations.
Engine Control
Engine Control System Coverage:
Detailed coverage of the Engine Control System, including sensor diagnostics for components like the Camshaft Position Sensor and Knock Sensor, crucial for optimal engine performance and emissions.
Engine Components
Engine Component Coverage:
Detailed examination of specific engine assemblies such as the Cylinder Head Assy, Cylinder Block Assy, and the maintenance of the Crankshaft (implied via general engine mechanical coverage) and Camshaft.
Drive System
Drive System Coverage:
Includes coverage for the Drive Shaft and Drive Belt systems, essential for powertrain operation and accessory drive.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission, a common offering for vehicles prioritizing simplicity and driver engagement in this class.
Optional
Optional Transmission:
A 3-speed or 4-speed automatic transmission may have been available as an option on certain models or trims, particularly in later production years.
Features
Transmission Features:
The manual includes coverage for the Manual Transaxle System, Manual Transaxle Oil specifications, and detailed procedures for the Manual Transaxle Assy.
📐 Dimensions
Exterior
Exterior Dimensions:
Compact exterior dimensions suitable for navigating narrow trails and urban environments. Specific measurements vary by body style (e.g., soft-top convertible, hard-top wagon/SUV).
Weights
Curb Weight:
Typically light, ranging from approximately 800 kg to 1000 kg, depending on configuration and drivetrain.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (No standardized crash test data readily available for this specific model from major agencies like NHTSA or Euro NCAP for the production years covered, typical for vehicles of this era and segment).
Passive Features
Passive Safety Features:
Includes coverage for Curtain Shield Air Bag Assy, Center Air Bag Sensor Assy, Side Air Bag Sensor Assy, Seat Position Air Bag Sensor, Passenger Air Bag Assy, Seat Belt Warning System, and Seat Belts. The manual details the Supplemental Restraint System (SRS).
💡 Technology Features
Infotainment
Infotainment Systems:
Basic infotainment features for this era, likely limited to a Radio Receiver Assy with AM/FM capabilities. The manual covers the 'Lighting System' and potentially the 'Combination Meter' which would include basic dashboard instrumentation.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features typical for the period. Coverage includes 'Skid Control Sensor' and 'Yaw Rate Sensor' for models equipped with ABS or other stability control systems, though these were not standard on all trims.
Connectivity
Connectivity Features:
Minimal connectivity features. The manual covers the 'Roof Antenna Pole Sub-Assy' and the 'Radio Receiver Assy', indicating basic radio reception capabilities.
🔧 Maintenance
Service Intervals
Recommended Service Intervals:
The manual provides comprehensive guidance on maintenance schedules, including oil changes, filter replacements, fluid checks, and inspections at specific mileage or time intervals. Detailed information would be found within the 'Maintenance' and 'Preparation' sections.
Fluid Specifications
Fluid Specifications:
The manual covers Engine Coolant, Manual Transaxle Oil, and Brake Fluid specifications, crucial for maintaining the vehicle's operational integrity. Specific viscosities and API/JASO ratings would be detailed within the relevant sections.
Known Issues
Common Issues And Troubleshooting:
The manual includes troubleshooting guides for common problems, likely addressing areas such as ignition system issues, carburetor or fuel injection problems, cooling system leaks, suspension wear, and brake system maintenance, providing step-by-step repair procedures.
Lubrication System
Lubrication System Coverage:
Detailed procedures for the Lubrication System, including oil filter replacement, oil pump inspection, and oil pan removal/installation. Specifies necessary lubricant types and capacities.
Cooling System
Cooling System Maintenance:
Detailed procedures for the Cooling System, including radiator maintenance, water pump replacement, thermostat replacement, and coolant flushes. Covers cooling fan systems.
Tire And Wheel
Tire And Wheel Maintenance:
Includes coverage for the Wheel And Tire System, likely detailing wheel alignment (Rear Wheel Alignment mentioned), tire pressure checks, and replacement procedures. Also covers items like the Rear Axle Hub.
Filters
Filter Maintenance:
The manual would detail procedures for replacing essential filters such as the Oil Filter and likely air filters, as part of routine maintenance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and reliable vehicles, often specializing in compact cars and off-roaders.
Model Evolution
Model Evolution:
The F300 Rocky was Daihatsu's entry into the compact SUV/off-roader market, built on a ladder-frame chassis derived from their kei-car technology, offering a compact yet capable platform.
Production
Production Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
Market Presence
Market Presence:
The Daihatsu Rocky was sold globally under various names and through different distribution channels, including being rebadged in some markets. Its compact size and affordable price point made it a popular choice in many international markets.
🏆 Awards & Recognition
Recognitions
Recognitions And Awards:
While specific awards for the Daihatsu Rocky F300 are not widely publicized, its success was often measured by its sales volume in key markets and its reputation for ruggedness and affordability within its segment.
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