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DAIHATSU FEROZA 1987-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Generation: First Generation Codes Chassis Code: F300 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills and independent auto service...
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DAIHATSU FEROZA 1987-1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza
Generation:
First Generation
Codes
Chassis Code:
F300
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills and independent auto service professionals.
Competitive Analysis
Value Proposition:
Provides dealer-level specifications and procedures, empowering owners to be more informed and discuss repairs knowledgeably.
Key Features
Accessibility:
Instant download, no shipping costs, no waiting for physical media.
Usability:
Searchable PDF, printable pages, broad device compatibility.
📋 Manual Details
Coverage Areas
Models Covered:
Daihatsu Feroza (F300 series)
Years Covered:
1987-1998
Page Count
Estimated Pages:
Varies by specific manual version; typically 500-1000+ pages for comprehensive service manuals.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnostics, fuel system, emission control, induction, mechanical components, control system.
Transmission:
Service, overhauling, differentials, transmission and differentials.
Chassis:
Comprehensive coverage of chassis components, steering, suspension, and brakes.
Body:
Bodywork repairs, adjustments, and related systems.
Electrical:
Wiring diagrams, troubleshooting, diagnostics, control systems.
ABS System:
Detailed procedures for ABS troubleshooting, diagnosis, component testing, and bleeding if equipped.
Steering Suspension:
Includes steering gear, power steering system, ball joints, tie rod ends, wheel bearings, shock absorbers, and springs.
Brakes:
Front disc brake caliper service, rear drum brake shoe replacement, parking brake system, master cylinder, brake lines, and hydraulic system diagnostics.
Procedures Included
Diagnostics:
Engine fault symptom diagnosis, troubleshooting, and diagnostic procedures for various systems.
Repair:
Detailed repair procedures for engine, transmission, chassis, body, and electrical systems, including overhauling.
Maintenance:
Routine maintenance, service work, and preventative measures.
Technical Advice:
Advice on best repair approaches, testing suspected parts, and understanding engine management systems.
Troubleshooting Tips:
Practical quick solutions to common problems like no-starts, hesitations, and stalling, with diagrams.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair, overhaul, and diagnostic procedures comparable to dealer-level information.
Torque Settings:
Full specifications and torque settings for all critical components.
Wiring Diagrams:
Detailed wiring diagrams with specific terminal pin connections and expected readings for effective tracing and verification.
📊 Manual Specifications
File Format
Compatibility:
Viewable on PC, Mac, and many devices including phones and e-readers (e.g., Amazon Kindle).
Print Quality
Printable:
Individual pages can be printed for a clean, unblemished copy during repairs.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HD-T (Common, though 1.6L designation suggests specific variant)
Displacement:
1.6 Liters (1590 cc)
Configuration:
Inline 4-cylinder, SOHC
Performance
Horsepower Approx:
Approximately 90-97 hp (depending on market and specific engine variant)
Torque Approx:
Approximately 125-130 Nm (depending on market and specific engine variant)
Fuel System
Induction Type:
Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline
Emission Control
Systems:
Catalytic Converter, EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation).
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (available on some models)
Features
Drive System:
Part-time 4-Wheel Drive (4WD) with manual locking front hubs and a selectable 2WD/4WD system.
Transfer Case:
High-Low range transfer case for off-road capability.
📐 Dimensions
Exterior
Length Approx:
3,800 - 3,900 mm (depending on body style, e.g., hardtop vs. soft-top)
Width Approx:
1,600 - 1,650 mm
Height Approx:
1,670 - 1,700 mm
Weights
Curb Weight Approx:
1,000 - 1,150 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this era and model, emphasis on structural integrity for off-road use.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. ABS (Anti-lock Braking System) available on later models or higher trims.
Passive Features
Seatbelts:
Standard front seatbelts, rear seatbelts may vary by market and year.
Roll Over Protection:
Reinforced roll bar and sport bar integrated into the body structure, especially for convertible/soft-top variants.
💡 Technology Features
Infotainment
Original System:
Basic AM/FM radio with cassette player. Optional CD player on later or higher trim models.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) on select models/years, typically rear-wheel ABS or 4-channel ABS.
Connectivity
Connectivity Features:
None from the factory. Modern aftermarket head units can be installed.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter:
Inspect every 10,000 km, replace as needed or every 20,000-30,000 km.
Spark Plugs:
Replace typically every 40,000 - 60,000 km (refer to manual for type and gap).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for exact viscosity based on temperature).
Coolant:
Ethylene glycol based coolant (e.g., Toyota Super Long Life Coolant compatible) at a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent (refer to manual for exact specification).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Complaints:
Rusting (especially in sills and wheel arches), clutch wear, suspension component wear, potential carburetor issues on older models (if not fuel injected), oil leaks from engine and transfer case seals.
Electrical Quirks:
Aging wiring harness can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing compact and efficient vehicles, including robust off-roaders.
Model Evolution
Feroza Lineage:
The Feroza succeeded the Daihatsu Rocky (F50/F70 series) and was later replaced by the Daihatsu Terios. It was designed as a compact, rugged, and affordable 4x4.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Period:
1987-2002 (with the Feroza designation used for a significant portion of this period, transitioning to Sportrak in some markets).
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Widely recognized for its impressive off-road capability for its size and price point, making it popular in off-road communities.
Ratings
Reliability:
Generally considered reliable when properly maintained, with robust mechanicals.
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