🏷️ Basic Information

Make:

Daihatsu

Model:

Feroza / Rocky

Model Code:

F300

Year:

1996

Generation Designation:

First Generation (F300)

👋 Introduction

Vehicle Segment:

Compact SUV / Off-Road Vehicle

Target Audience:

DIY enthusiasts, independent mechanics, owners seeking comprehensive maintenance and repair knowledge.

Key Competitors:

Suzuki Vitara/Sidekick, Toyota RAV4 (early models), Mitsubishi Pajero/Montero Sport (smaller variants), Nissan Terrano/Pathfinder (smaller variants).

Vehicle Usp:

Rugged construction, capable off-road performance, compact size, reliable mechanicals.

Manual Value Proposition:

Empowers owners to perform all maintenance and repairs independently, saving significant costs and ensuring the longevity of their vehicle. Provides access to manufacturer-level technical data.

📋 Manual Details

Primary Coverage:

Complete Service and Repair

Specific Systems:

Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical, Body, HVAC, Fuel System, Emissions, Cooling, Lubrication, Wiring Diagrams

Estimated Pages:

Varies by specific download; comprehensive manuals typically range from 500-1500 pages.

Type:

Service Manual / Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Service:

Detailed disassembly, inspection, repair, and reassembly of all engine components. Includes cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication, and cooling. Specific procedures for all engine variants fitted to the F300.

Transmission Service:

Covers both manual and automatic transmissions. Includes removal, disassembly, inspection, repair, and reassembly. Details on clutch operation, gear selection, torque converter (for automatic), and transmission fluid specifications.

Drivetrain Components:

Service and repair procedures for transfer case, drive shafts, universal joints, axles, differentials, and wheel hubs. Includes troubleshooting and maintenance of four-wheel-drive engagement systems.

Brake System:

Detailed coverage of front and rear brake systems, including disc and drum configurations. Procedures for brake pad replacement, caliper service, rotor replacement, brake fluid flush, bleeding procedures, and parking brake adjustments.

Suspension Steering:

Comprehensive information on front and rear suspension systems (e.g., independent front, solid rear axle). Includes component replacement for springs, shock absorbers, control arms, ball joints, bushings, and power steering system service. Wheel alignment specifications.

Electrical System:

In-depth coverage of the vehicle's electrical architecture, including battery, charging system (alternator), starting system, lighting, accessories, and interior electronics. Troubleshooting guides for common electrical faults.

Fuel Injection System:

Detailed diagnostics and repair procedures for the fuel injection system, including fuel pump, injectors, fuel pressure regulator, throttle body, and ECU control. Includes fuel system pressure testing and cleaning procedures.

Cooling System:

Service procedures for radiator, water pump, thermostat, hoses, and fan. Includes coolant type specifications and flushing procedures to maintain optimal engine temperature.

Emission Control System:

Information on emissions-related components such as catalytic converter, oxygen sensors, EGR valve, and PCV system. Includes troubleshooting for emission control faults and related diagnostic trouble codes (DTCs).

Chassis Body:

Covers body panel repair, chassis lubrication, door mechanisms, window regulators, seat adjustments, and minor bodywork procedures. Includes torque specifications for chassis fasteners.

Maintenance Procedures:

Regular scheduled maintenance tasks such as oil changes, filter replacements (oil, air, fuel), spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), tire rotation, and battery inspection.

Troubleshooting Guides:

Systematic diagnostic approaches for identifying and resolving common mechanical and electrical problems. Includes symptom-based troubleshooting trees and diagnostic trouble code (DTC) explanations.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation for virtually all parts of the vehicle. Includes detailed diagrams and torque specifications.

Rebuilding Procedures:

Instructions for overhauling major mechanical components like the engine, transmission, and differentials, often including detailed specifications for machining and part clearances.

Diagnostic Capability:

Covers basic to advanced diagnostics, including electrical system testing, fuel system pressure testing, and engine performance analysis. Includes guidance on using diagnostic tools.

Rebuild Scope:

Provides comprehensive guidance for complete engine and transmission rebuilds, including all necessary specifications for clearances, tolerances, and assembly sequences.

Electrical Diagrams:

Includes detailed electrical wiring diagrams, broken down by system (e.g., ignition, lighting, power windows), aiding in the diagnosis and repair of electrical faults.

📊 Manual Specifications

Format:

PDF

Software Requirements:

Adobe Acrobat Reader (or compatible PDF viewer), WinZip (or compatible file archiver)

Platform Compatibility:

All Windows versions, macOS

Printability:

High-resolution PDF designed for clear printing of text and diagrams.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code Common:

G16A (1.6L 4-cylinder SOHC) / G18A (1.8L 4-cylinder SOHC)

Displacement Common:

1.6 Liters (1590 cc) / 1.8 Liters (1809 cc)

Horsepower 1.6L:

Approx. 95-100 hp @ 5,500-6,000 rpm (depending on market/tune)

Torque 1.6L:

Approx. 100-105 lb-ft @ 3,500-4,000 rpm (depending on market/tune)

Horsepower 1.8L:

Approx. 105-110 hp @ 5,500-6,000 rpm (depending on market/tune)

Torque 1.8L:

Approx. 110-115 lb-ft @ 3,500-4,000 rpm (depending on market/tune)

Fuel Delivery 1996:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Block Material:

Cast Iron

Head Material:

Aluminum Alloy

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission

Transmission Type Optional:

4-Speed Automatic Transmission

Drivetrain Options:

Part-time 4WD (Four-Wheel Drive) with transfer case

Manual Transmission Fluid:

GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, check specific manual for exact spec)

Automatic Transmission Fluid:

Dexron II or Dexron III (check specific manual for exact spec)

📐 Dimensions

Length:

Approx. 3,905 mm (153.7 in)

Width:

Approx. 1,690 mm (66.5 in)

Height:

Approx. 1,755 mm (69.1 in) (may vary with roof rack/options)

Wheelbase:

Approx. 2,300 mm (90.6 in)

Curb Weight:

Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs) (depending on transmission and trim)

🛡️ Safety Features

Crash Test Data:

Limited publicly available official crash test data for this specific model and year in all markets. However, generally designed to meet regional safety standards of the early to mid-1990s.

Braking System:

Front ventilated disc brakes, Rear drum brakes. Optional ABS available on some models.

Seat Belts:

Standard front seat belts. Rear seat belts (lap belts or three-point belts depending on configuration and market).

Airbags:

Driver's airbag generally not standard on all 1996 models, check specific market configuration. Passenger airbag not typically available.

💡 Technology Features

Audio System:

Typically a basic AM/FM radio with cassette player. Optional CD player or upgraded speaker systems may have been available on higher trims or as dealer-installed options.

ABS:

Anti-lock Braking System (ABS) was an optional feature, not standard on all models.

Auxiliary Inputs:

Not typically present in factory systems from this era. Aftermarket head unit upgrades are common for modern connectivity.

🔧 Maintenance

Engine Oil Change:

Every 5,000 - 7,500 miles or 6-12 months, whichever comes first (check manual for exact spec).

Air Filter Replacement:

Every 15,000 - 25,000 miles or 12-24 months, or more frequently in dusty conditions.

Spark Plug Replacement:

Every 30,000 - 50,000 miles, depending on spark plug type (copper vs. iridium).

Timing Belt Replacement:

Crucial for G16A/G18A engines. Typically every 60,000 - 90,000 miles or 5-7 years. A broken timing belt can cause catastrophic engine damage.

Engine Oil Type:

API SG or higher. Viscosity: 10W-30 or 10W-40 recommended for most climates. Check manual for exact spec.

Coolant Type:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific Daihatsu/OEM recommendation.

Brake Fluid Type:

DOT 3 or DOT 4.

Common Wear Items:

Suspension bushings, ball joints, tie rod ends, clutch wear (manual transmission), minor oil leaks from gaskets/seals over time.

Electrical Gremlins:

Older wiring can sometimes develop issues with corrosion or insulation breakdown, leading to intermittent electrical faults. Grounds should be checked periodically.

Rust Corrosion:

As with many vehicles of this era, particularly those used off-road or in regions with salt exposure, chassis and body rust can be a concern. Frame rails, wheel arches, and rocker panels are common areas.

📚 Vehicle History

Daihatsu Legacy:

Daihatsu has a long history of producing compact and reliable vehicles, often specializing in small displacement engines and robust utility vehicles.

Feroza Rocky Lineage:

The Feroza/Rocky (F300) replaced the earlier Daihatsu Rugger/Fourtrak (F70 series). It was designed as a compact, body-on-frame SUV with emphasis on off-road capability.

Production Years:

1989 - 2002

Manufacturing Location:

Japan (Primary), various international assembly plants.

🏆 Awards & Recognition

Industry Awards:

While specific industry awards for the 1996 Feroza/Rocky are not widely documented, the model was recognized for its value, reliability, and off-road prowess in its segment during its production run.