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Daihatsu Feroza Rocky F300 1990 All Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Model Code: F300 Year: 1990 Generation Generation: First Generation (F300) 👋 Introduction Market Position Market Position: A comprehensive service and...
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Daihatsu Feroza Rocky F300 1990 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza / Rocky
Model Code:
F300
Year:
1990
Generation
Generation:
First Generation (F300)
👋 Introduction
Market Position
Market Position:
A comprehensive service and repair manual for the compact SUV segment, targeting owners and independent mechanics who prefer DIY maintenance and repairs for the Daihatsu Feroza/Rocky.
Competitive Analysis
Competitive Analysis:
This manual competes with other OEM and aftermarket repair guides, offering a digital, readily accessible solution for maintaining and repairing a specific, popular model from the early 1990s. Its strength lies in its detailed coverage of the F300 platform.
Key Features
Key Features:
• Detailed step-by-step repair instructions
• Extensive troubleshooting guides
• Accurate torque specifications
• Electrical wiring diagrams
• Maintenance schedules
• Diagrams and illustrations
📋 Manual Details
Coverage Areas
Coverage Areas:
• General Maintenance
• Troubleshooting
• Engine Service/Repair
• Transmission Service/Repair
• Brake System
• Wiring Diagram
• Electrical System
• Suspension
• Periodic Lubrication
• Steering
• Cooling System
• Fuel Injection/Fuel System
• Emission System
• Engine Control System
• Chassis/Body
• Restraint System
• Axle
• Drivetrain
Page Count
Page Count:
Not Specified (Downloadable PDF)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
• Engine (Mechanical and Electronic Control)
• Fuel System (Injection, Pump, Filters)
• Cooling System
• Lubrication System
• Ignition System
• Exhaust System (Including Emission Controls)
• Transmission (Manual and Automatic)
• Drivetrain (Front/Rear Axles, Differentials)
• Brake System (Hydraulic, ABS if equipped)
• Steering System
• Suspension System (Front and Rear)
• Wheels and Tires
• Body and Chassis (Structural Components, Panels)
• Electrical System (Wiring Harnesses, Components)
• Lighting System
• Interior Systems (HVAC, Seats, Trim)
• Safety Systems (Seatbelts, Airbags if equipped)
• Diagnostic Trouble Codes (DTCs)
Drivetrain:
Front and rear differentials, transfer case, drive shafts, CV joints.
Bodywork:
Body panel removal/installation, door mechanisms, latches, hinges, glass replacement.
Restraint System:
Seat belt mechanisms and inspection.
Procedures Included
Procedures Included:
• Routine Maintenance and Inspections
• Engine Disassembly and Reassembly
• Transmission Overhaul and Repair
• Brake System Bleeding and Component Replacement
• Suspension Component Replacement and Alignment
• Steering System Repairs
• Cooling System Flushing and Component Replacement
• Fuel System Diagnosis and Repair
• Electrical System Troubleshooting and Component Repair
• Diagnostic Procedures and Trouble Code Interpretation
• Wiring Diagram Analysis
• Component Testing and Calibration
• Lubrication Schedules and Fluid Specifications
Engine Repair Procedures:
• Cylinder head removal and reconditioning
• Piston and connecting rod installation
• Crankshaft and bearing replacement
• Timing belt/chain replacement
• Valve adjustment
Transmission Repair Procedures:
• Clutch replacement
• Transmission fluid flush and fill
• Manual transmission gear train inspection
• Automatic transmission internal component diagnosis
Electrical System Procedures:
• Starter motor and alternator testing/replacement
• Battery service
• Fuse and relay identification and testing
• Headlight and taillight service
• Instrument cluster diagnostics
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Digital (High Resolution for Screen Viewing and Printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for compressed files if applicable)
Compatibility
Operating Systems:
Windows and macOS
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.6L 4-Cylinder (4WD)
Engine Codes
Engine Codes:
HD-C (Diesel), HD-T (Turbo Diesel), HC-C (Petrol)
Performance
Horsepower:
Approx. 90-95 hp (Petrol), Approx. 67 hp (Naturally Aspirated Diesel), Approx. 85 hp (Turbo Diesel) - Varies by specific engine variant.
Torque:
Approx. 125 Nm (Petrol), Approx. 130 Nm (Turbo Diesel) - Varies by specific engine variant.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) for petrol variants, Indirect Injection for diesel variants.
Engine Type
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft) for petrol models. Diesel variants also available.
Bore X Stroke
Bore X Stroke:
Petrol (HC-C): 80.0 mm x 81.5 mm (approx.)
Compression Ratio
Compression Ratio:
Petrol: 9.3:1 (approx.)
🔧 Transmission
Standard
Transmission:
5-Speed Manual Transmission
Optional
Transmission:
4-Speed Automatic Transmission (Optional on some models)
Features
Features:
Four-wheel-drive (4WD) system with selectable 2WD/4WD modes and a 2-speed transfer case.
Gear Ratios Manual
Gear Ratios Manual:
Specific ratios available within the manual.
Gear Ratios Automatic
Gear Ratios Automatic:
Specific ratios available within the manual.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2420 mm (95.3 in)
Length:
Approx. 4090 mm (161.0 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1710 mm (67.3 in)
Ground Clearance:
Approx. 195 mm (7.7 in) - Varies with tire size.
Approach Angle:
Approx. 38 degrees
Departure Angle:
Approx. 37 degrees
Weights
Curb Weight:
Approx. 1240 kg (2734 lbs) - Varies by specification
Gross Vehicle Weight:
Approx. 1700 kg (3748 lbs) - Varies by specification
Towing Capacity:
Refer to specific market regulations and manual for exact figures.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Specific crash test data for 1990 models often limited and vary by region)
Active Features
Active Features:
• Four-wheel drive system
• Power-assisted steering
• Power-assisted brakes
Passive Features
Passive Features:
• Seat belts (front and rear)
• Reinforced chassis structure
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player was common. Speakers often located in doors and rear panels.
Driver Assistance
Driver Assistance Features:
Limited to standard features for the era; ABS was not widely available or standard on all models.
Connectivity
Connectivity Features:
None in the modern sense. Primarily analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first (check manual for specific engine type).
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles) or annually, depending on driving conditions.
Spark Plug Replacement:
Every 30,000 - 40,000 km (18,000 - 25,000 miles) for standard spark plugs.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity and capacity).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent, or specific power steering fluid as per manual.
Differential Fluid:
API GL-5 SAE 80W-90 gear oil for front and rear differentials.
Transfer Case Fluid:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Known Issues
Known Issues:
Ignition system components (distributor cap, rotor, spark plug wires) require periodic inspection and replacement.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing compact and lightweight vehicles, often specializing in SUVs and off-road capable models like the Feroza.
Model Evolution
Model Evolution:
The Feroza (also known as the Rocky in many markets) was introduced in the late 1980s as a successor to the Daihatsu Taft. It was designed as a compact, affordable, and capable off-road vehicle, often competing with models like the Suzuki Samurai and Jeep Wrangler.
Model Designation Variation:
Also sold as Daihatsu Rocky F300 in many international markets. In some markets, it was available as a convertible or hardtop model.
Production
Production Period:
1989-2002 (for the F300 generation)
Manufacturing Locations:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards are not readily documented for this model, it was recognized for its affordability, off-road capability, and reliability within its segment during its production run.
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