Mechanical Systems:
Engine Service/Repair, Transmission Service/Repair, Brake System, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Differential/Drive, Axle
Electrical Systems:
Wiring Diagram, Electrical System, Engine Control System
Comfort And Convenience:
Heater/Air Conditioner, Interior
Body And Chassis:
Chassis/Body, Restraint System
Engine Control System Details:
Includes diagnosis and repair of the Engine Control Unit (ECU), sensors (e.g., MAP, TPS, O2), and actuators.
Fuel System Details:
Covers fuel pump, fuel filter, fuel injectors, pressure regulator, and diagnostic procedures for fuel delivery issues.
Cooling System Details:
Radiator, water pump, thermostat, cooling fans, hoses, and coolant flow diagnostics.
Brake System Details:
Front disc brakes, rear drum brakes (typical), brake lines, master cylinder, brake booster, parking brake system.
Suspension Details:
Front independent suspension (likely torsion bar or coil spring), rear solid axle with leaf springs or coil springs. Includes shock absorbers, control arms, bushings.
Steering Details:
Power steering system (if equipped), steering gear, tie rods, steering column, and alignment procedures.
Chassis Body Details:
Frame construction, body panels, doors, tailgate, hood, interior trim removal and installation.
Electrical System Details:
Battery, alternator, starter motor, lighting system (headlights, taillights, interior), horn, wipers, power windows (if equipped).
Differential Drive Axle Details:
Front and rear differentials, drive shafts, constant velocity (CV) joints, wheel bearings.
Emission System Details:
Focuses on emissions control components and diagnosis, potentially including catalytic converter operation, EGR (if applicable), and evaporative emissions control.
Heater Air Conditional Details:
Covers HVAC system components, refrigerant handling (with safety precautions), blower motor, heater core, and evaporator core diagnostics.
Restraint System Details:
Details for seat belt operation, adjustment, and potential repair of associated components.
Maintenance Procedures:
General Maintenance, Periodic Lubrication
Diagnostic Procedures:
Troubleshooting, Advanced Troubleshooting Guide
Repair Procedures:
Step-by-step repair procedures for all covered systems, rebuild procedures
Engine Rebuild Procedures:
Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly.
Transmission Overhaul:
Procedures for clutch replacement, transmission gear inspection, seal replacement, and potential automatic transmission service.
Troubleshooting Charts:
Diagnostic charts for common symptoms, guiding users to likely causes and repair steps.
Wiring Diagram Interpretation:
Guidance on reading and understanding complex wiring diagrams to diagnose electrical faults.
Wheel Alignment Specifications:
Camber, caster, and toe specifications for front and rear wheels, along with adjustment procedures.
Lubrication Schedule:
Detailed guide on lubrication points, types of lubricants, and recommended intervals for chassis components.
Interior Trim Removal:
Step-by-step instructions for removing and reinstalling dashboard panels, door cards, seats, and headliner.
Prevention Maintenance:
Emphasis on preventative maintenance to extend vehicle lifespan and reliability.
Depth Of Information:
Comprehensive, covering fundamentals to advanced diagnostics and repair, equivalent to professional technician knowledge
Diagnostic Tools:
Implied to cover basic diagnostic tools and techniques, potentially mentioning specific test equipment where applicable.
Torque Specifications:
Essential torque values for critical fasteners across all systems (engine, transmission, suspension, brakes).
Special Tools:
May indicate specific Daihatsu or commonly used automotive tools required for certain procedures.
Diagram Detail:
Features detailed illustrations, drawings, and photos, with enlarged insets for detailed examination of parts.
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, subject to driving conditions. Specifics in manual.
Timing Belt Interval:
Critical for the HD-C engine. Interval typically around 90,000-100,000 km (55,000-60,000 miles). Manual will provide exact specification and procedure.
Engine Oil Type:
API SG/SH or higher, viscosity typically 10W-30 or 10W-40. Manual will list exact SAE grade and API classification.
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Manual will specify capacity and type.
Transmission Fluid Type:
For manual transmissions, likely gear oil meeting GL-4 specification. For automatics, Dexron-III or equivalent. Manual will specify.
Differential Fluid Type:
Hypoid gear oil, typically API GL-5. Manual will specify viscosity and capacity for front and rear differentials.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and capacity for the brake system.
Common Wear Items:
Susceptibility to rust in certain climates, wear on clutch components (if manual transmission), potential for carburetor issues (on earlier models, though EFI is specified for this manual), suspension bushings.
Electrical Quirks:
Aging wiring harnesses or connectors can sometimes lead to intermittent electrical issues, which detailed wiring diagrams in the manual will help diagnose.
