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Daihatsu Hijet 1.3 S85 1998-2010 All Service Manual Repair

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Model Years Covered: 1998-2010 Codes Engine Code Primary: EF-SE (likely, common for 1.3L in this era) 👋 Introduction Market...
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Taper: Truck
Distributeur:
Daihatsu
UGS: 497690
Mots clés: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Cars Daihatsu Hijet Hijet 1.3 S85 Truck
Daihatsu Hijet 1.3 S85 1998-2010 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Chassis Code:
S85
Model Years Covered:
1998-2010
Codes
Engine Code Primary:
EF-SE (likely, common for 1.3L in this era)
👋 Introduction
Market Position
Vehicle Segment:
Kei truck/van (though the 1.3L engine suggests a larger variant or export model).
Target Audience:
DIY mechanics, small business owners, fleet managers, and enthusiasts for the Daihatsu Hijet.
Competitive Analysis
Competitors:
Suzuki Carry, Subaru Sambar, Honda Acty, Mitsubishi Minicab.
Key Features
Manual Benefit Diy:
Empowers owners to perform repairs and maintenance independently, saving costs and ensuring quality.
Manual Benefit Knowledge:
Provides in-depth understanding of vehicle mechanics for better operation and emergency preparedness.
Manual Benefit Accessibility:
Instant download format allows for immediate access to repair information anytime, anywhere.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Daihatsu Hijet 1.3 S85 variants from 1998 to 2010
Region Coverage:
Likely global markets where the S85 Hijet was sold, with potential regional variations noted.
Page Count
Estimated Page Count:
High (typical service manuals are several hundred pages, exact count not specified)
Manual Type
Type:
Comprehensive Service and Repair Manual
Format Type:
Downloadable PDF
Language
Language:
English
Format
Software Requirements:
Adobe PDF Reader, WinZip (for decompression if applicable)
Operating System Compatibility:
Windows and Mac OS
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, repair, and maintenance of the 1.3L engine (EF-SE or similar variations).
Engine Management:
Fuel injection system, ignition system, engine control unit (ECU) diagnostics and repair.
Transmission:
Service, repair, and maintenance of the transmission (likely manual and possibly automatic variants).
Drivetrain:
Axle and drive shaft service, differential maintenance.
Braking System:
Front and rear brake component service (discs/drums), hydraulic system maintenance, parking brake.
Suspension:
Front and rear suspension components, shock absorbers, springs, alignment specifications.
Steering:
Steering column, steering rack/box, power steering system service.
Cooling System:
Radiator, water pump, thermostat, fan, coolant specifications, and flushing procedures.
Fuel System:
Fuel tank, fuel pump, injectors, fuel lines, fuel pressure specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, accessories.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major systems.
Chassis Body:
Body panel repair, door mechanisms, glass replacement, chassis structural information.
Restraint System:
Seat belt mechanisms, airbag system (if equipped) safety precautions.
Emission Control:
Emission system components and diagnosis, catalytic converter, exhaust system.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, lubrication schedules.
Troubleshooting:
Diagnostic procedures for common symptoms and faults across all systems.
Engine Repair:
Engine tune-ups, component replacement (e.g., head gasket, pistons), timing belt/chain service.
Transmission Repair:
Clutch replacement, gearbox overhaul, fluid service.
Brake Repair:
Brake pad/shoe replacement, caliper/wheel cylinder service, bleeding the brake system.
Suspension Repair:
Ball joint replacement, strut/shock replacement, bushing service.
Steering Repair:
Tie rod end replacement, power steering pump service.
Cooling System Repair:
Radiator replacement, water pump replacement, thermostat replacement.
Fuel Injection Repair:
Injector cleaning/replacement, fuel pump testing, sensor diagnosis.
Electrical Diagnostics:
Wiring continuity checks, component testing, diagnostic trouble code (DTC) interpretation.
Body Repair:
Panel alignment, dent repair, rust prevention and treatment.
Periodic Lubrication:
Detailed lubrication points and recommended intervals.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Includes procedures for diagnosing faults using symptoms, schematics, and potential scan tool data interpretation.
Repair Detail:
Step-by-step instructions with torque specifications, special tool requirements, and assembly diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable within PDF for efficient information retrieval.
Print Quality
Quality Assurance:
Assumed to be high-quality scans or digital versions suitable for clear printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder or 4-cylinder SOHC/DOHC (likely EF-SE based on 1.3L designation).
Displacement:
Approximately 1300cc (1.3 Liters)
Performance
Horsepower Range:
Typically 60-75 HP (exact figures vary by specific engine code and market).
Torque Range:
Typically 80-100 Nm (exact figures vary).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline.
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission (MT).
Optional
Type Optional:
Likely an Automatic Transmission (AT) was available on some trims.
Features
Drive Layout:
Rear-Wheel Drive (RWD) or 4-Wheel Drive (4WD) options.
📐 Dimensions
Exterior
Body Styles:
Panel Van, Decked Truck (with various wheelbase options).
Weights
Curb Weight Range:
Approx. 800-1000 kg (depending on configuration).
Gross Vehicle Weight Rating Gvwr:
Typically around 1500-1800 kg.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information not readily available; likely subject to JNCAP or regional safety standards of the era.
Active Features
ABS:
Anti-lock Braking System (ABS) may have been optional or standard on later models.
Passive Features
Airbags:
Driver airbag likely standard on later models; passenger airbag less common for this segment.
Seatbelts:
Standard 3-point seatbelts for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player (depending on trim and options).
Driver Assistance
Parking Sensors:
Unlikely to be standard; may have been an aftermarket option.
Connectivity
Bluetooth Connectivity:
Not available from factory for this model year range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact recommendation).
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on dusty conditions.
Spark Plug Replacement:
Every 30,000-60,000 km depending on spark plug type (standard vs. platinum).
Fluid Specifications
Engine Oil Grade:
Likely 5W-30 or 10W-30 API SG/SH or higher (check manual and local climate).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type Mt:
API GL-4 gear oil, viscosity 75W-90 or 80W-90.
Transmission Fluid Type At:
Dexron II or equivalent Automatic Transmission Fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, minor electrical gremlins.
Engine Reliability:
Generally reliable engines, but older units may require attention to valve stem seals or timing components.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing reliable and compact vehicles, including the popular Hijet line of commercial vehicles.
Model Evolution
S80 Series Era:
The S80 series Hijet, to which the S85 belongs, was a significant generation characterized by more modern styling and improved performance compared to its predecessors.
Production
Manufacturing Origin:
Japan.
🏆 Awards & Recognition
Recognitions
Awards:
No specific widely recognized awards for this commercial vehicle model, but highly regarded for utility and durability in its segment.
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