Segment:
Light commercial vehicle (LCV), Kei truck/van segment.
Competitors:
Suzuki Carry, Mitsubishi Minicab, Subaru Sambar, Honda Acty (depending on market).
Utility:
Compact size, excellent maneuverability, high cargo capacity for its class, fuel efficiency, durability, versatility for commercial and personal use.
Cost Savings:
Enables users to perform their own maintenance and repairs, significantly reducing labor costs.
Knowledge Acquisition:
Provides in-depth understanding of vehicle systems, empowering owners to better care for and troubleshoot their Hijet.
Vehicle Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Estimated Page Count:
Varies by specific edition, but comprehensive factory service manuals for this era typically range from 1000+ pages.
Type:
Factory Service Repair Manual (FSM), also referred to as Workshop Manual or Shop Manual.
Powertrain:
Engine mechanical, fuel system (injection, carburetion - depending on engine variant), ignition system, exhaust system, engine cooling system, lubrication system.
Transmission:
Manual transmission, automatic transmission (if applicable), clutch system, drivetrain components (axles, driveshafts).
Chassis:
Suspension systems (front and rear), steering system, brake system (hydraulic, parking brake), wheels and tires.
Electrical:
Starting and charging system, lighting system, instrumentation, audio system, power windows/locks (if equipped), wiring diagrams, fuses and relays, onboard diagnostics (OBD-II).
Body:
Exterior body panels, interior trim, doors, windows, seats, safety restraints, body hardware, paint and corrosion.
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points, inspections.
Troubleshooting:
Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides, fault code interpretation.
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustment.
Technical Specifications:
Torque specifications, clearances, tolerances, diagnostic parameters, fluid capacities, wiring schematics.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults.
Body Repair:
Procedures for body panel removal, installation, alignment, and minor dent repair. Includes procedures for rust prevention and repair.
Depth:
Comprehensive, covering basic diagnostics to complete component overhauls and rebuilds. Designed for professional technicians and skilled DIY enthusiasts.
Diagnostic Charts:
Includes diagnostic flowcharts and symptom-based troubleshooting tables to efficiently identify problems.
Compatibility:
Compatible with all versions of Windows & Mac. Requires Adobe PDF Reader and WinZip.
Digital Quality:
High-resolution, clear text and images, suitable for printing specific sections or the entire manual.
Binding:
Not applicable for PDF format (digital download).
Paper Type:
Not applicable for PDF format (digital download).
Engine Code Examples:
EF-SE, EF-DE, EF-VN (depending on specific market and year, typically 660cc inline-3 cylinder engines).
Horsepower Range:
Typically 45-64 PS (approx. 44-63 hp) depending on naturally aspirated or turbocharged variants and specific engine.
Torque Range:
Varies by engine, but generally in the range of 55-88 Nm (approx. 41-65 lb-ft).
Fuel Delivery:
Multi-point fuel injection (MPI) or carburetor depending on engine and market. Electronically controlled.
Layout:
Mid-engine, rear-wheel drive (MR) or mid-engine, all-wheel drive (4WD) configurations are common.
Cylinder Configuration:
Inline 3-cylinder (I3), SOHC or DOHC configurations depending on engine code.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mixture with distilled water. Refer to manual for specific OAT/HOAT recommendations.
Type:
5-speed manual transmission.
Type:
3-speed or 4-speed automatic transmission (less common but available on certain trims/markets).
Drivetrain:
Rear-wheel drive (RWD) or part-time four-wheel drive (4WD).
Manual Transmission Fluid:
GL-4 gear oil, typically SAE 75W-90 or SAE 80W-90. Consult manual for exact specification.
Automatic Transmission Fluid:
Dexron III or equivalent. Consult manual for exact specification.
Length:
Varies by body style (truck vs. van) and market regulations, typically around 3395 mm for Kei standard.
Width:
Varies by market regulations, typically around 1475 mm for Kei standard.
Height:
Varies by body style, typically around 1875 mm for van versions.
Curb Weight:
Approximately 750-950 kg depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Typically around 1400-1600 kg.
Cargo Bed Dimensions:
Varies by truck bed configuration, designed for maximizing utility within Kei dimensions.
Crash Test Data:
Limited public crash test data available for this specific generation and market segment. Focus is on basic utility.
Braking System:
Front disc brakes, rear drum brakes. ABS optional on some later models.
Airbags:
Driver airbag standard on many later models. Passenger airbag may be optional or unavailable depending on market and year.
Seatbelts:
Three-point seatbelts for front occupants, two-point seatbelts for rear occupants (if equipped).
Audio System:
Basic AM/FM radio, often with CD player or cassette tape player on earlier models. Some later models may have upgraded audio with digital inputs.
ABS:
Antilock Braking System (ABS) was optional or standard on later models, particularly in markets with stricter safety regulations.
OBD Ii:
On-board diagnostics (OBD-II) compliant for emissions and engine management system monitoring on models from the late 1990s onwards.
Engine Oil And Filter:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for specific interval.
Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000-30,000 miles (24,000-48,000 km).
Spark Plugs:
Replace approximately every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard vs. platinum/iridium).
Engine Oil:
API SG, SH, SJ or higher. Viscosity grade typically 0W-20, 5W-30, or 10W-30 depending on climate. Consult manual.
Engine Coolant:
Ethylene Glycol based, 50% mixture with distilled water. Consult manual for specific type (e.g., Toyota Super Long Life Coolant equivalent).
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Always use fresh fluid from a sealed container.
Differential Fluid:
GL-5 gear oil, typically SAE 75W-90 or SAE 80W-90. Check manual for specific applications (rear diff, transfer case in 4WD models).
Common Complaints:
Rust and corrosion (especially in certain climates), aging rubber components (hoses, belts, bushings), potential ignition system issues (coils, plugs), carburetor or fuel injector cleaning for older models.
Daihatsu Heritage:
Daihatsu is Japan's oldest automobile manufacturer, known for producing reliable and economical small cars and commercial vehicles.
Hijet Lineage:
The Hijet has a long history, dating back to the 1960s, consistently serving as a highly practical and versatile light commercial vehicle.
Manufacturing Location:
Primarily Japan, with potential assembly in other regions depending on market distribution.
