🏷️ Basic Information

Make:

Daihatsu

Model:

Materia

Year:

2006-2008

👋 Introduction

Positioning:

The Daihatsu Materia (also known as the Daihatsu COO in some markets) is a compact MPV/hatchback known for its versatile interior and distinctive styling. This manual targets owners and independent repair shops seeking to maintain and repair this unique vehicle.

Competitors:

Competes with other compact MPVs and versatile hatchbacks of its era, such as the Toyota Yaris Verso, Honda Jazz/Fit, and Nissan Note, though often with a more distinctive design approach.

Vehicle Highlights:

Boxy, practical interior layout, sliding rear doors (in some configurations), efficient engines, often praised for its maneuverability and compact footprint with surprising interior space.

📋 Manual Details

Regions Covered:

Global (based on typical Daihatsu service manual content, specific regional variations may apply)

Estimated Pages:

Likely 1000+ pages (typical for comprehensive factory repair manuals, actual count may vary)

Type:

Factory Service Manual / Repair Manual

Content Scope:

Factory authorized repair and service information, including diagnostics, troubleshooting, repair procedures, specifications, and maintenance schedules.

Language:

English (primary, as indicated by product description, likely includes technical diagrams and nomenclature)

Format:

Digital Download (PDF, ZIP, RAR, EXE)

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, internal components, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system.

Engine Management:

Fuel injection system (EFI), ignition system, emissions control, sensors, actuators, ECU diagnostics and repair.

Transmission:

Manual and Automatic transmission overhaul, internal components, clutch, torque converter, gear selection, maintenance, and troubleshooting.

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, wheel bearings.

Brakes:

Front and rear brake systems (disc/drum), hydraulic circuits, ABS (Anti-lock Braking System), brake pad/shoe replacement, rotor machining/replacement, bleeding procedures.

Suspension:

Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), alignment specifications, wheel bearings.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams for all circuits.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, control modules.

Body Exterior:

Body panel removal/installation, doors, hood, tailgate, bumpers, glass replacement, seals, trim.

Body Interior:

Dashboard, upholstery, interior trim panels, seats, airbags (removal/installation precautions), seat belts.

Chassis Diagnostics:

Frame specifications, unibody structure, rust repair considerations, structural component replacement.

Exhaust System:

Catalytic converter, mufflers, pipes, oxygen sensors, and emission control components.

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid).

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, electrical, and other systems.

Component Repair Rebuild:

Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components like engines, transmissions, alternators, starters, and more.

Diagnostic Procedures:

On-Board Diagnostics (OBD-II) system interpretation, fault code retrieval and clearing, diagnostic tool usage, sensor testing.

Specifications Data:

Torque specifications for all fasteners, fluid capacities, diagnostic parameters, emissions data, alignment angles, electrical resistance values.

Body Repair:

Procedures for body panel alignment, dent repair, rust prevention and repair, and replacement of structural components.

Chassis Adjustment:

Wheel alignment specifications, steering angle adjustments, and chassis tuning guidelines.

Diagnostic Codes:

Comprehensive list of Diagnostic Trouble Codes (DTCs) for all ECUs and their associated troubleshooting procedures.

Airbag Handling:

Detailed safety precautions and procedures for the removal, installation, and servicing of airbag systems and components.

Wiring Diagrams:

Complete and detailed wiring diagrams for all electrical systems, including power distribution, grounds, and component connections.

Component Replacement:

Detailed guides for replacing common wear items like alternators, starters, water pumps, fuel pumps, and ignition coils.

Depth:

Comprehensive, covering everything from basic maintenance to in-depth mechanical and electrical diagnostics and repair, including engine and transmission rebuilds.

📊 Manual Specifications

Digital Formats:

PDF, ZIP, RAR, EXE (as indicated, requiring appropriate unzipping software if applicable)

File Size:

Can be very large, up to 4000MB, indicating comprehensive content and high-resolution images/diagrams.

Printability:

Printable (stated as such), allowing users to print sections or the entire manual for physical reference.

Binding:

N/A (Digital download, no physical binding)

Paper:

N/A (Digital download, no physical paper)

⚙️ Engine Specifications

Engine Code Family:

K3-VE (typically 1.3L) and 3SZ-VE (typically 1.5L) Inline-4 gasoline engines were common in this model globally. Specific engine details would be detailed within the manual.

Engine Displacement:

Commonly 1.3L (1300cc) and 1.5L (1500cc) inline-4 engines.

Horsepower Range:

Approximately 85-100 HP depending on engine variant and market.

Torque Range:

Approximately 110-135 Nm depending on engine variant and market.

Engine Code Examples:

K3-VE (1.3L), 3SZ-VE (1.5L, often found in 4WD variants).

Injection Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Transmission Type:

Typically a 5-speed manual transmission was standard on lower trims, with a 4-speed automatic transmission (often referred to as a Continuously Variable Transmission - CVT in some iterations) as an option.

Transmission Type:

4-speed automatic / CVT

Drive Configurations:

Available in Front-Wheel Drive (FWD) and Full-Time Four-Wheel Drive (4WD) depending on market and trim.

📐 Dimensions

Length:

Approx. 3,995 mm (varies slightly by market and exact configuration)

Width:

Approx. 1,700 mm

Height:

Approx. 1,620 mm (varies by roof rack/options)

Curb Weight:

Approx. 1050-1150 kg (depending on engine and drivetrain)

🛡️ Safety Features

Jncaps Rating:

Likely received a 4 or 5-star rating in Japan NCAP for occupant safety during its production run, reflecting its focus on safety for its class.

Active Safety:

Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) were common features.

Passive Safety:

Driver and front passenger airbags, side airbags (optional/higher trims), seat belt pretensioners, ISOFIX child seat anchors.

💡 Technology Features

Infotainment System:

Base models featured a standard AM/FM/CD player. Higher trims or optional packages could include enhanced audio systems, potentially with MP3 compatibility or auxiliary input. Navigation was rare for this era and model.

Driver Assistance Features:

Limited advanced driver-assistance systems for this generation. Features like cruise control were optional on many trims.

Connectivity Options:

Basic connectivity through auxiliary audio inputs where available. Bluetooth functionality was not a common factory feature for this model year range.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 km or 1 year, whichever comes first, for synthetic oil. Consult manual for exact recommendation based on driving conditions.

Air Filter Replacement:

Recommended every 20,000-30,000 km or as needed based on driving environment.

Spark Plug Replacement:

Typically 40,000-60,000 km for standard spark plugs, potentially longer for iridium-tipped plugs (check manual for specific plug type and interval).

Transmission Fluid Change:

Automatic: 60,000-80,000 km; Manual: 80,000-100,000 km (check manual for specific recommendations).

Engine Oil Type:

API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (check manual for specific viscosity and API/ILSAC rating)

Coolant Type:

Toyota Super Long Life Coolant (TSLLC) or equivalent ethylene glycol-based coolant with organic acid technology (OAT) for Japanese vehicles, typically pink or red.

Transmission Fluid Atf:

Dexron III or equivalent for automatic transmissions; manual transmission fluid API GL-4, SAE 75W-90.

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific recommendation)

Power Steering Fluid:

Dexron II or III compatible ATF (check manual for specific type)

Common Wear Items:

Worn suspension bushings, exhaust system leaks, occasional issues with automatic transmission shift quality, potential for minor electrical gremlins over time.

Climate Related:

In colder climates, ensure proper coolant mixture to prevent freezing; check seals for water ingress if parked outdoors frequently.

📚 Vehicle History

Daihatsu Legacy:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and innovative vehicles, often focused on affordability and practicality.

Materia Development:

The Materia was introduced as a compact, versatile MPV designed to maximize interior space within a small footprint. It was based on a platform shared with other Daihatsu/Toyota models.

Production Period:

First generation produced from 2005 to 2011. This manual specifically covers the 2006-2008 model years.

Manufacturing Locations:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Safety Awards:

While specific awards for the Materia itself are not widely publicized, Daihatsu vehicles often receive recognition for reliability and value in their respective markets.