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Daihatsu Move L601 German Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Move Model Code: L601 👋 Introduction Market Position Market Position: The Daihatsu Move L601 is a kei car, a segment popular in Japan...
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Daihatsu Move L601 German Service Repair ManualDaihatsu Move L601 German Service Repair ManualDaihatsu Move L601 German Service Repair ManualDaihatsu Move L601 German Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Move
Model Code:
L601
👋 Introduction
Market Position
Market Position:
The Daihatsu Move L601 is a kei car, a segment popular in Japan and some other Asian markets, known for its compact size, fuel efficiency, and practical interior packaging. This manual targets owners and technicians working on these specialized vehicles, particularly in markets where they were officially or unofficially sold, such as Germany for this specific manual.
Target Audience:
DIY mechanics, independent repair shops, and owners of the Daihatsu Move L601 seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitive Analysis:
Within the kei car segment, the Daihatsu Move competes with models like the Suzuki Wagon R and Honda N-Box. Its primary advantages often lie in Daihatsu's reputation for reliability and value. This manual provides the specific technical data needed to maintain and repair these unique vehicles effectively.
Key Features
Key Features:
Comprehensive technical details directly from the manufacturer, step-by-step repair instructions, inclusion of diagrams and illustrations, covers both maintenance and repair, instant download for immediate access.
Product Benefits:
Empowers owners to perform maintenance, potentially saving costs. Provides accurate information for professional mechanics. Facilitates troubleshooting and problem-solving.
📋 Manual Details
Coverage Areas
Coverage Continents:
Europe (indicated by German language)
Page Count
Page Count:
Not specified in product description, but implied to be comprehensive.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
German
Format
Format:
Digital Download (Instant)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Electrical, Fuel System, Cooling System, Lubrication System, Exhaust System, Transmission (likely manual and possibly automatic), Drivetrain, Steering System, Suspension System (front and rear), Braking System, Electrical System (lighting, ignition, charging, starting), HVAC System, Body and Chassis, Interior Trim, Body Repair, Painting.
Electrical System Detail:
Detailed electrical schematics, wiring diagrams for all major systems (lighting, ignition, starting, charging, ECU, accessories), troubleshooting of electrical faults.
Chassis And Suspension:
Front suspension (e.g., MacPherson struts), rear suspension (e.g., torsion beam or multi-link), steering column, power steering system, wheel alignment procedures and specifications.
Cooling System:
Radiator, fan operation, water pump, thermostat, coolant hoses, heater core, troubleshooting leaks and overheating.
Lubrication System:
Engine oil lubrication, oil filter replacement, oil pump operation, oil pressure testing.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, hangers, and emissions control systems.
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Service, Troubleshooting and Diagnostics, Component Disassembly and Reassembly, Repair Procedures, Overhaul Procedures, Wiring Diagrams, Component Identification, Torque Specifications, Fluid Capacities and Specifications, Alignment Specifications, Wheel and Tire Data.
Engine Repair Procedures:
Engine overhaul, piston and ring replacement, cylinder head removal and reassembly, valve adjustments, timing belt/chain replacement, oil pump service.
Brake System Repair:
Front and rear brake component replacement (pads, rotors, calipers, drums, shoes), brake line and hose inspection and replacement, bleeding procedures, parking brake adjustment.
Bodywork And Paint:
Information on body panel alignment, repair of minor dents, corrosion protection, and painting procedures, including surface preparation and application guidelines.
Fuel System Repair:
Fuel pump testing, fuel injector cleaning and replacement, fuel filter replacement, fuel pressure regulator diagnostics.
HVAC System Service:
Air conditioning system operation, refrigerant handling (with appropriate safety precautions), blower motor, heater control panel, cabin air filter replacement.
Timing Belt Replacement:
Detailed procedure for timing belt inspection and replacement, including tensioner and idler pulley replacement, critical for engine longevity.
Technical Depth
Technical Depth:
Comprehensive, covering diagnostics, repair, and maintenance with detailed steps, diagrams, and specifications suitable for both skilled mechanics and technically inclined owners.
Diagnostic Trouble Codes:
The manual likely includes diagnostic procedures for identifying fault codes (if OBD-I or early OBD-II is present) and guided troubleshooting steps.
Torque Specifications:
Precise torque values for all critical fasteners (engine, suspension, brakes, etc.) are provided, crucial for correct assembly and safety.
Diagrams And Illustrations:
Numerous diagrams, schematics, and exploded views illustrating assembly and disassembly procedures for various components.
Troubleshooting Charts:
The manual likely includes diagnostic flowcharts to systematically identify the cause of various problems based on symptoms.
📊 Manual Specifications
File Format
File Format:
Likely PDF, enabling immediate printing of sections.
Searchable Text:
Assuming a well-formatted PDF, the text should be searchable, allowing quick access to specific information.
Download Speed Implication:
Instant download implies a readily accessible digital file, likely optimized for quick transfer.
Print Quality
Print Quality:
User printable; quality depends on user's printer.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a 3-cylinder, 4-stroke, naturally aspirated or turbocharged gasoline engine, typical for the L601 Move chassis. Common displacements for this era of kei cars are 650cc or 660cc.
Engine Displacement Cc:
Expected range of 650-660 cc (specific to L601 chassis variant).
Performance
Horsepower Ps:
Typically in the range of 45-64 PS (depending on natural aspiration or turbocharging).
Torque Nm:
Expected torque figures would be in the range of 55-70 Nm (depending on engine variant).
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) is standard for this generation of vehicles.
Fuel Type:
Unleaded Gasoline
Engine Codes
Engine Codes:
Specific engine codes for the L601 chassis would be detailed within the manual, e.g., EF-SE, EF-DE (common Daihatsu kei car engines).
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed manual transmission or a 3-speed/4-speed automatic transmission.
Optional
Transmission Type Optional:
May include CVT (Continuously Variable Transmission) for certain configurations.
Features
Transmission Features:
Front-wheel drive (FWD) is standard, with 4-wheel drive (4WD) often available as an option on Move models.
📐 Dimensions
Exterior
Exterior Length Mm:
Approximately 3,395 mm (standard kei car length limit).
Exterior Width Mm:
Approximately 1,475 mm (standard kei car width limit).
Exterior Height Mm:
Typically around 1,600-1,650 mm for the tall wagon-style kei car.
Weights
Curb Weight Kg:
Approximately 700-800 kg, depending on configuration and features.
Interior
Interior Volume Class:
Designed to maximize interior space within kei car regulations, offering surprising cabin room for its exterior dimensions.
🛡️ Safety Features
Ratings
Safety Ratings:
Specific safety ratings (e.g., Euro NCAP, JNCAP) for the L601 would need to be confirmed, but generally, kei cars of this era offered basic safety features.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) may be optional or standard on higher trims. Power-assisted steering is standard.
Passive Features
Passive Safety Features:
Driver and passenger airbags (standard on later models/trims), seatbelt pretensioners, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio/cassette player or CD player typical for the era. Higher trims may have slightly more advanced audio systems. Navigation systems were rare in this segment at the time.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features typical for the late 1990s/early 2000s. Primarily focused on mechanical and basic electrical systems.
Connectivity
Connectivity Features:
No significant connectivity features expected, such as Bluetooth or USB ports, in standard configurations of this model year range.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions. Specific interval found in manual.
Air Filter Replacement Km:
Recommended every 20,000-30,000 km or as needed based on inspection. Specific interval found in manual.
Spark Plug Replacement Km:
Intervals vary by spark plug type (standard vs. iridium). Typically 30,000-100,000 km. Specific interval found in manual.
Transmission Fluid Change Km:
Automatic transmission fluid: typically every 40,000-60,000 km. Manual transmission fluid: typically every 60,000-100,000 km. Specific interval found in manual.
Fluid Specifications
Engine Oil Specification:
Likely API SJ/SL or higher, viscosity grade 0W-20, 5W-20, or 5W-30, depending on engine and climate. Specific grade found in manual.
Coolant Specification:
Ethylene glycol based coolant (e.g., silicate-free long-life coolant). Specific type and mixture ratio found in manual.
Transmission Fluid Specification:
Automatic Transmission Fluid (ATF) type Dexron II/III or equivalent; Manual transmission gear oil GL-4. Specific type and capacity found in manual.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Specific type and capacity found in manual.
Power Steering Fluid:
If equipped with power steering, the fluid specification will be detailed. Often Dexron II/III ATF or a dedicated power steering fluid.
Known Issues
Known Issues:
Common issues for vehicles of this age and type can include minor oil leaks, wear on suspension components, potential for catalytic converter issues, and electrical connection corrosion. The manual will detail specific diagnostics and repair procedures.
Engine Mounts:
Engine mounts can degrade over time, leading to increased vibration. The manual will guide inspection and replacement.
Ignition System:
Coil-on-plug or distributor-based ignition systems can experience failure. Diagnostic steps for ignition coils and associated wiring are included.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history in producing small, efficient, and practical vehicles, particularly in the kei car segment.
Model Evolution
Model Evolution:
The Move is Daihatsu's key entry in the tall wagon kei car segment, designed to maximize interior space within the kei car regulations. The L601 represents a specific generation or update of the Move model line.
L601 Generation Context:
The L601 designation typically refers to the second generation of the Daihatsu Move, which ran from approximately 1998 to 2002, evolving from the earlier L900 series.
Production
Production Years Approximate:
The L601 chassis code typically corresponds to models produced in the late 1990s to early 2000s (e.g., roughly 1995-2002).
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