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DAIHATSU S85 HIJET Diesel Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Series: S85 Body Style: Panel Van / Microvan / Truck (depending on specific S85 variant) Powertrain Type: Diesel 👋 Introduction Market Position...
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DAIHATSU S85 HIJET Diesel Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Series:
S85
Body Style:
Panel Van / Microvan / Truck (depending on specific S85 variant)
Powertrain Type:
Diesel
👋 Introduction
Market Position
Vehicle Segment:
Kei car / Light Commercial Vehicle (LCV) / Microvan
Primary Use:
Commercial (delivery, cargo), small business, personal transport
Competitive Analysis
Key Competitors:
Suzuki Carry, Mitsubishi Minicab, Subaru Sambar (depending on market and specific era)
Key Features
Manual Advantage:
Vehicle/model specific, not generic; dealer-level information
Manual Benefit:
Empowers DIY repairs, saves money, ensures correct procedures
Content Highlight:
Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications
📋 Manual Details
Coverage Areas
Model Years Covered:
All S85 Hijet Diesel models (specific year range not explicitly stated, but implied to be comprehensive for the S85 generation)
Market Focus:
Global
Page Count
Estimated Page Count:
High (typical for comprehensive workshop manuals, likely several hundred pages)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, fuel system, lubrication, cooling, emission control systems
Transmission:
Manual and automatic transmission service, repair, and diagnostics
Drivetrain:
Front-wheel drive (FWD) or rear-wheel drive (RWD) systems, axles, differentials
Suspension:
Front and rear suspension components, shock absorbers, springs, steering linkage
Brakes:
Hydraulic brake system, calipers, rotors, drums, parking brake, ABS (if equipped)
Steering:
Steering column, steering gear, power steering system (if equipped)
Electrical:
Starting system, charging system, ignition system, lighting, accessories, instrument panel, wiring schematics
Body And Chassis:
Body panels, doors, interior trim, glass, chassis components, frame repair
HVAC:
Heating, ventilation, and air conditioning system service and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, symptom analysis, fault code interpretation (if applicable)
Repair:
Component removal, installation, adjustment, and rebuilding for all major systems
Wiring Schematics:
Detailed electrical diagrams for troubleshooting and repair
Technical Depth
Depth:
Comprehensive A-Z repair coverage, factory-level detail
Target User:
Professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
Compatibility:
Windows (XP, Vista, 7, ME, 98, NT, 2000), Mac OS
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages printable, ability to enlarge images
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely F6A (petrol) or similar diesel variants like SD20 or similar small displacement diesels for the S80/S85 series. Specific diesel engine code needed for definitive confirmation.
Engine Type:
Diesel (Inline 3-cylinder or 4-cylinder, naturally aspirated or turbocharged)
Displacement:
Typically around 1.0L to 1.3L for diesel variants of this era.
Performance
Horsepower Range:
Likely in the 40-60 HP range for typical diesel engines of this class.
Torque Range:
Torque figures would be modest, optimized for low-end grunt suitable for hauling.
Fuel System
Fuel Delivery:
Indirect injection or direct injection with rotary or inline injection pumps.
Emissions Control:
Euro I/II standards, EGR, glow plugs for cold starts.
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
Likely a 3-speed automatic transmission was available on some models.
Features
Drive Layout:
Mid-engine, Rear-wheel drive (MR) or Mid-engine, All-wheel drive (4WD) were common configurations.
Gear Ratios:
Specific gear ratios would be detailed in the manual, optimized for economy and utility.
📐 Dimensions
Exterior
Length:
Variable by body style, typically within Kei car regulations (e.g., ~3.4m)
Width:
Variable by body style, typically within Kei car regulations (e.g., ~1.49m)
Height:
Variable by body style, can be quite tall for van configurations.
Weights
Curb Weight:
Typically 700-900 kg, depending on configuration.
Payload Capacity:
Significant for its size, designed for commercial use.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this specific model from major rating agencies due to its commercial nature and market.
Active Features
Braking System:
Front disc, rear drum brakes standard; ABS may be an option on later models or higher trims.
Passive Features
Seatbelts:
Standard front seatbelts, likely lap belts for older rear occupants if applicable.
Body Structure:
Reinforced chassis and safety cell design, but typical for its class and era.
💡 Technology Features
Infotainment
Entertainment System:
Basic AM/FM radio and cassette player, or often just a radio delete for commercial base models.
Driver Assistance
Assistance Features:
Minimal; focus on basic functionality and reliability. ABS and airbags were rare or non-existent on base models of this era.
Connectivity
Connectivity Options:
None beyond basic accessory power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on operating conditions and oil type.
Air Filter Replacement:
Recommended every 15,000-30,000 km or annually.
Fuel Filter Replacement:
Crucial for diesel; often recommended every 20,000-40,000 km.
Timing Belt Replacement:
If applicable to the diesel engine, typically every 70,000-100,000 km. Check manual for confirmation of belt vs. chain.
Fluid Specifications
Engine Oil Type:
Diesel-specific engine oil, e.g., API CD/CE/CF, SAE 10W-30 or 15W-40 depending on climate.
Engine Oil Capacity:
Around 4.0-5.0 liters, depending on engine variant.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
Manual: GL-4 gear oil; Automatic: Dexron II/III or equivalent.
Known Issues
Diesel Engine:
Glow plug issues, injector pump wear, carbon buildup in intake/exhaust, potential head gasket leaks if overheated.
Chassis Body:
Corrosion in critical areas (e.g., underbody, wheel wells), suspension wear due to commercial use.
Electrical System:
Aging wiring harnesses, corroded connectors, starter motor and alternator wear.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu is known for its expertise in small, fuel-efficient vehicles, particularly Kei cars and light commercial vehicles.
Model Evolution
Hijet Lineage:
The Hijet nameplate has a long history, dating back to the 1960s, evolving through numerous generations of microvans and trucks.
Production
S85 Generation:
The S80 series, including the S85, was produced roughly from the late 1980s through the 1990s, succeeding earlier generations and preceding the S200 series.
Production Location
Manufacturing Base:
Primarily Japan, with potential assembly in other regions under license or for specific markets.
🏆 Awards & Recognition
Recognitions
Award History:
While specific awards for the S85 Hijet diesel are not widely publicized, the Hijet line consistently ranks high in its segment for reliability, practicality, and value in various markets.
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