DAIHATSU S85 HIJET Diesel Workshop Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: HiJet Chassis Code: S85 Powertrain Type: Diesel Codes Product Type: Workshop Service & Repair Manual 👋 Introduction Market Position Target Audience: Professional technicians,...

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Mots clés: Cars Daihatsu Hijet S85 HIJET Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

HiJet

Chassis Code:

Powertrain Type:

Diesel

Codes

Product Type:

Workshop Service & Repair Manual

👋 Introduction

Market Position

Target Audience:

Professional technicians, mechanics, serious DIY enthusiasts, and workshop owners.

Competitive Analysis

Value Proposition:

Provides access to the same comprehensive, factory-authorized repair information used by official dealers, ensuring accuracy and completeness.

Key Features

Authenticity:

Original manufacturer-written workshop manuals, not aftermarket Haynes or Chilton equivalents.

Content Breadth:

Covers all service and repair procedures, diagnostic information, and technical data.

Accessibility:

Easy-to-use PDF format, accessible with a click.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive workshop procedures, electrical diagrams, torque settings, fluid capacities, diagnostic information, service, repair, and maintenance.

Page Count

Estimated Pages:

Thousands of pages (actual count varies by specific edition, but described as extensive).

Manual Type

Type:

Factory-issued Workshop Manual

Language

Primary Language:

English (implied by description of 'professional' and widespread use).

Format

Digital Format:

Acrobat PDF

Compatibility:

Windows & MAC compatible

📖 Manual Coverage

Systems Covered

Engine:

Detailed repair, overhaul, diagnostic procedures, component identification, fuel system, cooling system, lubrication system.

Transmission:

Service, repair, and overhaul procedures for manual and potentially automatic transmissions.

Drivetrain:

Axles, differential, drive shafts, and related components.

Suspension:

Front and rear suspension components, alignment specifications, troubleshooting.

Brakes:

Brake system diagnosis, repair, component replacement (pads, rotors, calipers, lines), hydraulic system.

Steering:

Steering system components, power steering system, alignment.

Electrical System:

Wiring diagrams, component testing, troubleshooting of electrical circuits, starter, alternator, battery, lighting.

Body:

Body panel repair, interior trim, doors, glass, chassis.

Heating And Cooling:

HVAC system diagnosis and repair.

Fuel System:

Diesel fuel injection system, pumps, injectors, filters.

Procedures Included

Maintenance:

Oil changes, filter replacements, tune-ups, fluid checks and changes, spark plug replacement (though diesel will have glow plugs), belt replacement.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues across all systems.

Repair:

Component replacement, assembly/disassembly, engine rebuilds, transmission overhauls, bodywork repairs.

Diagnostics:

Factory-level diagnostic procedures and techniques.

Technical Depth

Depth:

From basic maintenance tasks to complete engine and transmission rebuilding, factory-level diagnostic and repair procedures.

📊 Manual Specifications

File Format

Type:

Acrobat PDF

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Print Quality

Quality:

High-resolution, professional quality, suitable for printing.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Diesel, Naturally Aspirated (typically for S85 HiJet)

Displacement:

Likely around 1.0L to 1.5L, common for light commercial vehicles of this era. (e.g., 1.0L, 1.3L diesel variants existed)

Bore X Stroke:

Specific to engine variant, detailed in manual.

Compression Ratio:

Specific to engine variant, detailed in manual.

Performance

Horsepower:

Typically in the range of 40-60 HP for small diesel engines of this type.

Torque:

Emphasis on low-end torque for hauling, likely in the range of 70-100 lb-ft.

Fuel System

Injection Type:

Indirect Injection (IDI) or Direct Injection (DI) depending on specific engine code. Likely IDI for earlier models.

Fuel Type:

Diesel Fuel

Cooling System

Type:

Water-cooled, pressurized system.

Lubrication System

Oil Type And Capacity:

Specific viscosity grade (e.g., 10W-30, 15W-40) and capacity detailed in manual, typically around 3.5-4.5 liters.

Emission Control

System:

Basic emission controls for diesel engines of its era; detailed in manual.

🔧 Transmission

Standard

Type:

Manual Transmission (most common for HiJet variants).

Optional

Type:

Automatic Transmission (less common for diesel models).

Features

Gear Ratios:

Specific gear ratios for each gear and reverse, detailed in manual.

Fluid Type:

Specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) type and capacity detailed in manual.

📐 Dimensions

Exterior

Length:

Variable by body style (e.g., panel van, pick-up), typically around 3.4-3.7 meters for S85 generation.

Width:

Typically around 1.4-1.5 meters.

Height:

Typically around 1.8-2.0 meters for van variants.

Weights

Curb Weight:

Approximate range of 900-1100 kg, depending on configuration.

Gross Vehicle Weight Rating:

Typically around 1.5-1.8 tonnes.

🛡️ Safety Features

Ratings

Crash Test Results:

Data likely limited or not applicable for older light commercial vehicles tested under modern standards. Manual focuses on mechanical safety systems.

Active Features

Braking System:

Front disc brakes, rear drum brakes (common configuration).

Passive Features

Seat Belts:

Standard seat belt configurations.

💡 Technology Features

Infotainment

Features:

Basic radio (AM/FM), possibly cassette player. Emphasis on utility, not advanced features.

Driver Assistance

Features:

Minimal to non-existent by modern standards. Focus on basic mechanical functionality.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 5,000 - 10,000 km or 6-12 months, depending on operating conditions. Manual will specify exact interval.

Air Filter Replacement:

Every 10,000 - 20,000 km or annually. Manual will specify.

Fuel Filter Replacement:

Typically every 20,000 - 40,000 km. Crucial for diesel engines. Manual will specify.

Timing Belt:

If applicable (some diesel engines use chains), typically 60,000 - 100,000 km. Manual will specify replacement interval and procedure.

Fluid Specifications

Engine Oil Viscosity:

Common diesel viscosities: 10W-30, 15W-40. Manual specifies exact API classification (e.g., API CF).

Coolant:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Manual specifies type and capacity.

Brake Fluid:

DOT 3 or DOT 4, depending on the system. Manual specifies.

Known Issues

Diesel Engine:

Glow plug issues, injector pump wear, turbocharger (if equipped) problems, carbon buildup in intake. Common to older diesel engines.

Transmission:

Wear on synchros in manual transmissions, potential leaks. Clutch wear.

Suspension And Steering:

Wear in ball joints, tie rod ends, and bushings due to commercial use. Steering box play.

Rust:

Common issue with vehicles of this age and type, particularly in regions with salt exposure. Body panel corrosion.

📚 Vehicle History

Brand Heritage

Manufacturer:

Daihatsu Motor Co., Ltd., a Japanese automobile manufacturer known for small, economical vehicles and Kei cars.

Model Evolution

Hijet Lineage:

The HiJet is one of Daihatsu's longest-running and most successful product lines, dating back to the 1960s. The S85 represents a specific generation of this versatile light commercial vehicle.

Production

Production Period:

The S80 series (including S85) was generally produced from the mid-1980s through the 1990s. Specific production years for S85 diesel variants need confirmation but fall within this range.

Manufacturing Location:

Primarily Japan.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Daihatsu HiJet is widely recognized for its reliability, economy, and utility as a light commercial vehicle, making it popular in many global markets.

Ratings

Fuel Economy:

Generally praised for excellent fuel economy, especially in diesel variants.

Certifications

Manual Certification:

Factory-authorized and OEM-standard, ensuring adherence to manufacturer specifications.