DAIHATSU SIRION BOON 2004-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion / Boon Generation: Second Generation Year Range: 2004-2010 👋 Introduction Market Position Target Audience: Vehicle owners, amateur mechanics, professional technicians Value Proposition:...

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Taper: Car

Distributeur:

UGS: 511225

Mots clés: 2004 2005 2006 2007 2008 2009 2010 Boon Car Cars Daihatsu Sirion

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Sirion / Boon

Generation:

Second Generation

Year Range:

2004-2010

👋 Introduction

Market Position

Target Audience:

Vehicle owners, amateur mechanics, professional technicians

Value Proposition:

Empowers users to perform repairs and maintenance, reducing reliance on expensive shop services.

Competitive Analysis

Competitor Manuals:

Offers comprehensive coverage often found in official OEM service manuals but in a more accessible digital format.

Key Features

Ease Of Use:

User-friendly PDF format, no complex installation, accessible on multiple devices.

Comprehensiveness:

Covers virtually all aspects of vehicle repair and maintenance.

Resource Availability:

Provides necessary information and resources previously only available to dealerships.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

Page Count:

Not Specified (Digital)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnostics, and repair

Drivetrain:

Clutch, gearbox (transmission), propeller shafts, rear axles, front axle

Suspension Steering:

Front and rear suspensions, steering system

Brakes:

Brake system diagnostics, repair, and maintenance

Bodywork Chassis:

Bodywork and chassis frame repair and maintenance

Electrical Electronic:

Complete electric/electronic system diagnostics, wiring diagrams, and troubleshooting

Comfort Systems:

Heat and Air Conditioning (HVAC) system service

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Repair:

Component replacement, system overhauls, part-specific repairs

Diagnostics:

Troubleshooting common issues, symptom-based diagnosis, fault code interpretation

Technical Information:

Specifications, torques, clearances, electrical schematics, component data

Technical Depth

Depth:

Dealer-level instructional guides, covering basic to advanced repairs

📊 Manual Specifications

File Format

File Type:

Compatibility:

All Windows OS, Smartphones, Tablets (with PDF reader)

Installation Required:

No installation required

Portability:

Printable any page or section

Searchability:

Likely searchable text within PDF

Print Quality

Image Display:

Recommended Adobe PDF Reader for optimal image/graphic display

Illustrations:

Step-by-step illustrated repair procedures

Binding Type

Binding:

Digital (PDF)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Variants:

Likely covers K3-VE (1.3L) and potentially other regional variants, although not explicitly stated.

Performance

Typical Horsepower:

K3-VE typically produces around 90-92 PS (88-90 hp) at 6000 rpm.

Typical Torque:

K3-VE typically produces around 120-122 Nm (89-90 lb-ft) at 3200 rpm.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Management

Ignition System:

Coil-on-plug (COP) ignition system

Cooling System

Cooling Type:

Liquid-cooled

🔧 Transmission

Standard

Transmission Options:

Likely includes 4-speed automatic and 5-speed manual transmissions.

Optional

All Wheel Drive:

Some models may have offered AWD, coverage depends on specific manual content.

Features

Gear Ratios:

Specific gear ratios for manual and automatic transmissions are detailed within the manual.

Fluid Requirements

Automatic Transmission Fluid:

Likely requires specific Dexron or equivalent ATF, consult manual for exact specification (e.g., Dexron III).

Manual Transmission Fluid:

Likely requires specific GL-4 manual transmission fluid, consult manual for exact specification.

📐 Dimensions

Exterior

Length:

Approx. 3620 mm (142.5 in) for the Boon/Sirion II hatchback.

Width:

Approx. 1665 mm (65.6 in).

Height:

Approx. 1550 mm (61.0 in).

Wheelbase:

Approx. 2430 mm (95.7 in).

Weights

Curb Weight:

Ranges from approximately 940 kg to 1050 kg depending on configuration.

🛡️ Safety Features

Ratings

Jncsa Star Rating:

Many Japanese models of this era achieved 4 or 5-star ratings in JNCAP crash tests.

Active Features

Anti-lock Braking System (ABS) typically standard or optional on higher trims.

Electronic Brake-force Distribution (EBD) often paired with ABS.

Passive Features

Airbags:

Driver and front passenger airbags are standard. Side airbags may be optional.

Seatbelts:

3-point seatbelts with pre-tensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player, potentially with auxiliary input or basic MP3 support depending on trim.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Connectivity

Bluetooth:

Not typically standard on base models of this era, but potentially available on higher trims or as an aftermarket addition.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Consult manual for exact interval.

Air Filter Replacement:

Recommended every 20,000-30,000 km (12,000-18,000 miles) or as needed based on conditions.

Spark Plug Replacement:

Depends on spark plug type (standard vs. iridium). Iridium plugs often have intervals of 100,000 km (60,000 miles).

Fluid Specifications

Engine Oil Type:

Likely 5W-30 or 10W-30 API SM/SN or ILSAC GF-4/GF-5. Always verify with the manual.

Coolant Type:

Ethylene Glycol-based coolant (e.g., Toyota Super Long Life Coolant or equivalent). Check manual for specific color and type.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Wear Items:

Refer to manual for specific known issues, but common wear items include brake pads, tires, suspension bushings, and clutch components.

Engine Idling:

Minor idle fluctuations can sometimes occur due to carbon buildup or sensor issues, addressed in troubleshooting sections.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Daihatsu is known for its compact and economical vehicles, often emphasizing practicality and reliability.

Model Evolution

Sirion Boon Context:

The Sirion (global name) and Boon (Japanese domestic market name) are sister models, often developed in conjunction with Toyota (as the Passo).

Second Generation Design:

This generation marked a significant redesign with a more modern and spacious interior, and a focus on fuel efficiency.

Production

Manufacturing Locations:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Jcap Ratings:

The platform often received favorable ratings in Japan New Car Assessment Program (JNCAP) for safety.