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Daihatsu Sirion Master Repair-Electrical-Body Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation: 2nd Generation Production Years Covered: 2004-2010 Chassis Codes: M300 Series (M300, M301, M303, M310) 👋 Introduction Market Position Segment: Subcompact Hatchback...
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Taper: Car
Distributeur:
UGS: 356549
Mots clés: Car Cars Daihatsu Sirion
Daihatsu Sirion Master Repair-Electrical-Body Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation:
2nd Generation
Production Years Covered:
2004-2010
Chassis Codes:
M300 Series (M300, M301, M303, M310)
👋 Introduction
Market Position
Segment:
Subcompact Hatchback / City Car
Target Audience:
Budget-conscious consumers seeking economical and practical transportation.
Competitive Analysis
Key Competitors:
Toyota Yaris, Honda Jazz/Fit, Ford Fiesta, Suzuki Swift, Hyundai i10, Kia Picanto.
Key Features
Advantage Over Competitors:
Often positioned as a more affordable alternative with good fuel efficiency and compact maneuverability.
Manual Utility:
Provides the necessary information for owners and independent workshops to maintain and repair the vehicle effectively, reducing reliance on dealership service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Electrical Systems, Workshop Service, Body Repair, Engine Supplement
Secondary Coverage:
Chassis, Drivetrain, HVAC, Interior, Exterior, Safety Systems
Page Count
Estimated Total Pages:
Extensive (Specific counts not provided, but described as 'Factory Master Manual Pack' suggesting comprehensive coverage)
Manual Type
Type:
Factory Master Repair Manual Pack (Includes Electrical, Workshop Service, Body Repair, Engine Supplement)
Language
Language:
Likely English (Standard for factory manuals distributed internationally, though confirmation may be needed)
Format
Format:
Digital Download (PDF or similar, implied by 'download')
Navigation
Navigation Ease:
Easy to Use Navigation
Value Proposition
Value:
Great Value
📖 Manual Coverage
Systems Covered
Electrical System:
Wiring diagrams, component locations, diagnostic procedures for all electrical components including lighting, power windows, mirrors, audio, ignition, starting, charging, fuel injection, ECU.
Engine:
Engine mechanical repair, assembly/disassembly, cooling system, lubrication system, fuel system (including EFI), ignition system, emission control systems, engine diagnostics and troubleshooting.
Transmission:
Manual and automatic transmission service, repair, overhaul, torque converter, clutch assembly, shift control mechanisms, transmission fluid specifications and replacement.
Body Repair:
Body panel replacement, structural repairs, collision damage repair procedures, panel alignment, rust repair, door and window mechanisms, interior trim removal and installation, sealant and adhesive specifications.
Suspension Steering:
Front and rear suspension components, shock absorbers, struts, springs, control arms, wheel alignment specifications, steering system components, power steering system, rack and pinion.
Brakes:
Brake system diagnosis and repair, disc and drum brake components, brake fluid specifications, bleeding procedures, ABS system components and diagnostics, parking brake.
Heating Ventilation Air Conditioning:
HVAC system diagnosis, repair, refrigerant handling (with safety precautions), component replacement (compressor, condenser, evaporator), blower motor, climate control unit.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, hanger and mounting components.
Wheels Tires:
Tire pressure specifications, wheel torque specifications, lug nut torque values, tire rotation, wheel balancing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Component Repair:
Detailed step-by-step instructions for disassembly, inspection, repair, and reassembly of all major vehicle components.
Diagnostics:
OBD-II code interpretation, sensor testing, actuator testing, voltage/resistance measurements, using diagnostic tools.
Body Work:
Panel removal/installation, dent repair techniques, frame straightening (if applicable), welding procedures, application of sealants and adhesives.
Electrical Repair:
Component testing, wiring harness repair, connector diagnosis, fuse and relay testing, ECU troubleshooting.
Engine Overhaul:
Engine teardown, inspection of internal components (pistons, rings, bearings, valves), cylinder head reconditioning, crankshaft and camshaft procedures.
Transmission Overhaul:
Transmission disassembly, inspection of gears, clutch packs, seals, and hydraulic components, reassembly procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complex component overhauls and diagnostics.
Diagnostic Tools:
Guidance on using common automotive diagnostic tools, multimeters, and scan tools specific to the Sirion.
Specifications:
Includes detailed technical specifications, torque values, clearances, tolerances, and fluid capacities.
📊 Manual Specifications
File Format
Digital Format:
PDF (Presumed, standard for digital manuals)
Searchable Text:
Likely searchable text for easy information retrieval (common in factory PDFs).
Print Quality
Print Readability:
High (Assumed quality for factory digital manuals, suitable for printing).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (Commonly found in this generation)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing-intelligent)
Displacement:
1.3 Liters (1298 cc)
Bore X Stroke:
72.0 mm x 79.7 mm (Approximate)
Compression Ratio:
10.0:1 (Approximate)
Horsepower Output:
Approximately 87-91 PS (64-67 kW) at 6000 rpm (Varies by market/spec)
Torque Output:
Approximately 117-120 Nm (86-89 lb-ft) at 3200 rpm (Varies by market/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended)
Engine Management
ECU Type:
Engine Control Unit (ECU) with integrated diagnostics.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Automatic Features:
Electronically controlled, torque converter lock-up.
Fluid Specifications
Manual Fluid:
API GL-4, SAE 75W-90 Gear Oil (Check manual for specific part number)
Automatic Fluid:
Dexron III or equivalent (Check manual for specific part number, e.g., Daihatsu Genuine ATF)
📐 Dimensions
Exterior
Length:
Approx. 3600-3650 mm
Width:
Approx. 1665 mm
Height:
Approx. 1540-1550 mm
Wheelbase:
Approx. 2430 mm
Ground Clearance:
Approx. 150 mm
Interior
Seating Capacity:
5 Passengers
Cargo
Cargo Volume:
Approx. 225 liters (with rear seats up)
Weights
Curb Weight:
Approx. 940-1000 kg (depending on transmission and trim)
Gross Vehicle Weight:
Approx. 1450 kg (Estimated)
Wheels Tires
Standard Tire Size:
175/65R14, 185/55R15 (Varies by trim level)
Wheel Bolt Pattern:
4x100
Wheel Size:
14x5.5J, 15x6.0J (Varies by trim level)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4-star (For models tested, may vary by year and region)
Active Features
ABS:
Anti-lock Braking System (Standard on most trims)
Ebs:
Electronic Brake-force Distribution (EBD) (Often coupled with ABS)
Brake Assist:
Brake Assist (BA) (May be standard or optional)
Passive Features
Airbags:
Driver and front passenger airbags (Standard), Side airbags (Optional on some trims)
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters for front seats.
Child Seat Anchors:
ISOFIX/LATCH child seat anchoring points (Standard).
Body Structure:
High-tensile strength steel in body structure for improved crashworthiness.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with 4 speakers. Aux-in may be present on later models.
Display Technology:
Basic LCD or digital displays for climate control and audio information.
Driver Assistance
Cruise Control:
Optional on higher trim levels or specific market variants.
Connectivity
Usb Port:
Rarely standard; may have been an aftermarket addition.
Bluetooth:
Typically not standard, requires aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 20,000 km or 24 months.
Cabin Air Filter Replacement:
Every 20,000 km or 24 months (if equipped).
Spark Plug Replacement:
Every 40,000 km (standard plugs) or 100,000 km (iridium plugs, if applicable).
Coolant Replacement:
Initial replacement at 5 years/100,000 km, then every 2-3 years/40,000 km.
Transmission Fluid Change:
Manual: Every 60,000 km. Automatic: Every 40,000 km or as per severe service schedule.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.7 Liters (with filter change)
Engine Oil Grade:
0W-20, 5W-30, or 10W-30 API SN/SP (Consult manual for exact grade based on climate)
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze/coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear (manual transmission), front brake pads and discs, suspension bushings, exhaust system corrosion.
Potential Electrical Quirks:
Intermittent issues with power windows, central locking, or dashboard warning lights can sometimes occur, often related to grounding points or module faults.
Engine Reliability:
The K3-VE engine is generally considered reliable, but can experience carbon buildup on intake valves with high mileage and infrequent servicing.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient vehicles, specializing in city cars and Kei cars.
Model Evolution
Sirion 1St Gen:
The first generation Sirion (1998-2004) established its reputation as a compact and economical hatchback.
Sirion 2Nd Gen Introduction:
The second generation (M300 series) was launched in 2004, featuring a more modern design, improved interior space, and updated powertrains.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some production or assembly potentially occurring in other Daihatsu/Toyota global facilities.
Model Discontinuation In Some Markets:
Daihatsu's withdrawal from certain major markets (like Europe) in the early 2010s affected Sirion's availability.
🏆 Awards & Recognition
Recognitions
General Reputation:
Often recognized for its fuel efficiency, low running costs, and maneuverability in urban environments.
Ratings
Fuel Economy Ratings:
Consistently rated well for fuel economy in its class.
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