Primary Coverage:
Electrical Systems, Workshop Service, Body Repair, Engine Supplement
Secondary Coverage:
Chassis, Drivetrain, HVAC, Interior, Exterior, Safety Systems
Estimated Total Pages:
Extensive (Specific counts not provided, but described as 'Factory Master Manual Pack' suggesting comprehensive coverage)
Type:
Factory Master Repair Manual Pack (Includes Electrical, Workshop Service, Body Repair, Engine Supplement)
Language:
Likely English (Standard for factory manuals distributed internationally, though confirmation may be needed)
Format:
Digital Download (PDF or similar, implied by 'download')
Navigation Ease:
Easy to Use Navigation
Electrical System:
Wiring diagrams, component locations, diagnostic procedures for all electrical components including lighting, power windows, mirrors, audio, ignition, starting, charging, fuel injection, ECU.
Engine:
Engine mechanical repair, assembly/disassembly, cooling system, lubrication system, fuel system (including EFI), ignition system, emission control systems, engine diagnostics and troubleshooting.
Transmission:
Manual and automatic transmission service, repair, overhaul, torque converter, clutch assembly, shift control mechanisms, transmission fluid specifications and replacement.
Body Repair:
Body panel replacement, structural repairs, collision damage repair procedures, panel alignment, rust repair, door and window mechanisms, interior trim removal and installation, sealant and adhesive specifications.
Suspension Steering:
Front and rear suspension components, shock absorbers, struts, springs, control arms, wheel alignment specifications, steering system components, power steering system, rack and pinion.
Brakes:
Brake system diagnosis and repair, disc and drum brake components, brake fluid specifications, bleeding procedures, ABS system components and diagnostics, parking brake.
Heating Ventilation Air Conditioning:
HVAC system diagnosis, repair, refrigerant handling (with safety precautions), component replacement (compressor, condenser, evaporator), blower motor, climate control unit.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, hanger and mounting components.
Wheels Tires:
Tire pressure specifications, wheel torque specifications, lug nut torque values, tire rotation, wheel balancing.
Routine Maintenance:
Oil changes, filter replacements, fluid top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Component Repair:
Detailed step-by-step instructions for disassembly, inspection, repair, and reassembly of all major vehicle components.
Diagnostics:
OBD-II code interpretation, sensor testing, actuator testing, voltage/resistance measurements, using diagnostic tools.
Body Work:
Panel removal/installation, dent repair techniques, frame straightening (if applicable), welding procedures, application of sealants and adhesives.
Electrical Repair:
Component testing, wiring harness repair, connector diagnosis, fuse and relay testing, ECU troubleshooting.
Engine Overhaul:
Engine teardown, inspection of internal components (pistons, rings, bearings, valves), cylinder head reconditioning, crankshaft and camshaft procedures.
Transmission Overhaul:
Transmission disassembly, inspection of gears, clutch packs, seals, and hydraulic components, reassembly procedures.
Depth:
Comprehensive: Covers everything from basic maintenance to complex component overhauls and diagnostics.
Diagnostic Tools:
Guidance on using common automotive diagnostic tools, multimeters, and scan tools specific to the Sirion.
Specifications:
Includes detailed technical specifications, torque values, clearances, tolerances, and fluid capacities.
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 20,000 km or 24 months.
Cabin Air Filter Replacement:
Every 20,000 km or 24 months (if equipped).
Spark Plug Replacement:
Every 40,000 km (standard plugs) or 100,000 km (iridium plugs, if applicable).
Coolant Replacement:
Initial replacement at 5 years/100,000 km, then every 2-3 years/40,000 km.
Transmission Fluid Change:
Manual: Every 60,000 km. Automatic: Every 40,000 km or as per severe service schedule.
Engine Oil Capacity:
Approx. 3.7 Liters (with filter change)
Engine Oil Grade:
0W-20, 5W-30, or 10W-30 API SN/SP (Consult manual for exact grade based on climate)
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze/coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Common Wear Items:
Clutch wear (manual transmission), front brake pads and discs, suspension bushings, exhaust system corrosion.
Potential Electrical Quirks:
Intermittent issues with power windows, central locking, or dashboard warning lights can sometimes occur, often related to grounding points or module faults.
Engine Reliability:
The K3-VE engine is generally considered reliable, but can experience carbon buildup on intake valves with high mileage and infrequent servicing.
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient vehicles, specializing in city cars and Kei cars.
Sirion 1St Gen:
The first generation Sirion (1998-2004) established its reputation as a compact and economical hatchback.
Sirion 2Nd Gen Introduction:
The second generation (M300 series) was launched in 2004, featuring a more modern design, improved interior space, and updated powertrains.
Manufacturing Locations:
Primarily manufactured in Japan, with some production or assembly potentially occurring in other Daihatsu/Toyota global facilities.
Model Discontinuation In Some Markets:
Daihatsu's withdrawal from certain major markets (like Europe) in the early 2010s affected Sirion's availability.