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Daihatsu Terios 2 J210 2006-2014 Workshop Service Repair Manual

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The Daihatsu Terios, specifically the second generation (J210 chassis) produced from 2006 to 2014, is a capable and practical compact SUV. Known for its versatile nature, it offers a blend...
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Daihatsu Terios 2 J210 2006-2014 Workshop Service Repair Manual
The Daihatsu Terios, specifically the second generation (J210 chassis) produced from 2006 to 2014, is a capable and practical compact SUV. Known for its versatile nature, it offers a blend of urban maneuverability and light off-road prowess, making it a suitable choice for individuals and families seeking reliable transportation. Daihatsu's reputation for engineering robust and efficient vehicles is reflected in the Terios's design, which prioritizes durability and user-friendliness. Its compact dimensions, coupled with available four-wheel drive, provide confidence in various driving conditions, positioning it as a sensible option within its segment. This comprehensive Workshop Service Repair Manual provides detailed guidance for maintaining and repairing your Daihatsu Terios. Covering all styles and global variants of the J210 chassis, this English-language manual offers hundreds of pages of information, including step-by-step procedures, detailed illustrations, and critical safety warnings. You will find extensive coverage of powertrain, chassis, body, and electrical systems, along with scheduled maintenance, diagnostic procedures, and complete disassembly instructions. This manual is an essential resource for owners and technicians aiming to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2
Chassis Code:
J210
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Individuals and families seeking practical, versatile, and often affordable transportation, particularly for light off-road use and urban driving.
Competitive Analysis
Key Competitors:
Suzuki Jimny/Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Nissan X-Trail (earlier generations)
Key Features
Vehicle Attributes:
Compact size, available 4WD, practical interior, fuel efficiency (relative to larger SUVs).
Manual Value Proposition
User Benefit:
Enables DIY maintenance and repairs, reducing dealership costs and empowering vehicle owners.
📋 Manual Details
Coverage Areas
Markets:
Global (specific to J210 chassis variants)
Vehicle Styles:
All styles
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (including 4WD systems)
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Body:
Exterior body panels, Interior trim, Doors, Windows, Seats
Electrical:
Electrical system, Lighting, Instrumentation, Audio systems, ECU diagnostics
Comfort And Convenience:
HVAC (Heating, Ventilation, Air Conditioning), Power accessories
Procedures Included
Maintenance:
Scheduled maintenance, Fluid changes, Filter replacements, Lubrication
Repair:
Engine overhaul, Transmission repair, Brake system repair, Suspension component replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, Electrical system diagnosis
Diagnostics:
OBD-II diagnostics, Diagnostic Trouble Codes (DTCs), Sensor testing
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems
Technical Depth
Depth:
Complete disassembly and reassembly procedures
Level Of Detail:
Step-by-step instructions with detailed substeps
Illustrations
Visual Aid Quality:
Hundreds of photos, drawings, and detailed illustrations
Warnings
Safety Information:
Notes, cautions, and warnings throughout each chapter
📊 Manual Specifications
File Format
Printability:
Printable without restriction
Searchability:
Searchable within PDF reader
Delivery
Method:
Instant download
Requirements
Software:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC-based Windows operating systems and Mac
Storage
Media Options:
Save to hard-drive, burn to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Code Likely:
3SZ-VE
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower Approx:
109 PS (107 hp) @ 6000 rpm
Torque Approx:
145 Nm (107 lb-ft) @ 3400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI)
Recommended Fuel:
Unleaded Gasoline (Octane rating may vary by region, typically 91 or higher)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (refer to manual for specific type and mixture ratio)
Ignition System
Spark Plugs:
Typically iridium-tipped spark plugs, specific part number will be in manual (e.g., NGK Iridium IX)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD/AWD) with center differential (e.g., viscous coupling)
Fluid Specifications Manual
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (or as specified in manual)
Fluid Specifications Automatic
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4,300 mm (169.3 in)
Width:
Approx. 1,730 mm (68.1 in)
Height:
Approx. 1,740 mm (68.5 in) (may vary with roof rails)
Wheelbase:
Approx. 2,580 mm (101.6 in)
Dimensions
Ground Clearance:
Approx. 190 mm (7.5 in) (depending on model variant and tires)
Weights
Curb Weight:
Approx. 1,300 - 1,400 kg (2,866 - 3,086 lbs) (varies by drivetrain and equipment)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Ratings vary significantly by market and testing agency. Consult local authorities or specific market data for detailed results.
Active Features
Braking System:
Front: Ventilated Disc Brakes; Rear: Drum Brakes (or Disc Brakes on some higher trims/markets)
ABS:
Anti-lock Braking System (ABS) available, often with EBD (Electronic Brakeforce Distribution)
Traction Control:
Traction Control System (TCS) and/or Electronic Stability Control (ESC) may be optional or standard on certain trims/markets.
Passive Features
Airbags:
Driver and Front Passenger Airbags. Side airbags and curtain airbags may be optional.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point or 2-point seatbelts for rear occupants.
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points often present.
💡 Technology Features
Infotainment
Features Standard:
Basic AM/FM/CD stereo system, often with auxiliary input. Navigation systems were typically optional or dealer-installed.
Features Optional:
Upgraded audio systems, possibly MP3 playback capabilities, in-dash CD changers on higher trims.
Driver Assistance
Availability:
Limited driver assistance technologies by modern standards. ABS and potentially traction control are the primary electronic aids.
Connectivity
Auxiliary Input:
Likely equipped with an auxiliary audio input jack for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first. Refer to manual for specific recommendations.
Air Filter Replacement:
Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles), or more frequently in dusty conditions.
Spark Plug Replacement:
Long-life iridium plugs typically require replacement around 100,000 km (60,000 miles).
Fluid Specifications
Engine Oil Capacity:
Approximately 3.5 - 4.0 Liters (3.7 - 4.2 US Quarts) with filter change. Refer to manual for exact capacity and viscosity grade (e.g., 5W-30, 10W-30).
Coolant Capacity:
Approximately 5.0 - 5.5 Liters (5.3 - 5.8 US Quarts). Use specified coolant type and mixture ratio.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid. Replacement interval typically every 2-3 years or 40,000-60,000 km.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, tie rods), brake pads/rotors, exhaust system, clutch wear (manual transmission).
Potential Electrical Gremlins:
Aging wiring harnesses, sensor failures (e.g., O2 sensors, crank/cam position sensors) can occur, as with many vehicles of this era.
Engine Performance Notes:
The 1.5L engine is generally reliable but can be affected by carbon buildup on intake valves if not maintained properly, impacting performance and fuel economy.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is a Japanese manufacturer known for its expertise in small, efficient, and robust vehicles, particularly kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios nameplate has a history dating back to 1997, evolving into the more modern and refined second generation (J200 series) covered by this manual.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential production or assembly in other regions depending on market.
Production Years
Second Generation Production:
The J210 generation was produced from approximately 2006 to 2017 globally, with variations in styling and specifications across different markets.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific 'awards' for the J210 Terios are not widely publicized, it was generally recognized for its value, practicality, and capability within the compact SUV segment.
Ratings
Reliability Perception:
Daihatsu vehicles are generally perceived as reliable and durable, especially with proper maintenance, as documented in this comprehensive service manual.
Certifications
Emission Standards:
Complies with emissions standards relevant to the market of sale (e.g., Euro IV/V, EPA standards). Specific details would be in the manual.
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