DAIHATSU TERIOS J100 Workshop Manual1997-2000

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Distributeur:

UGS: 131346

Mots clés: 1997 1998 1999 2000 Car Daihatsu TERIOS J100

Variantes de produits

Description

The Daihatsu Terios, produced from 1997 to 2000 under the J100 generation code, is a compact SUV celebrated for its practicality, affordability, and often impressive off-road capability, particularly in its 4WD variants. This versatile vehicle, designed to compete with contemporaries like the Honda CR-V and Toyota RAV4, offered a robust ladder-frame chassis and a compact footprint, making it well-suited for both urban navigation and light off-road excursions. The heritage of producing reliable and efficient vehicles is evident in the Terios, which appealed to DIY mechanics, independent repair shops, and enthusiasts seeking a capable yet economical utility vehicle. This comprehensive workshop service repair manual provides detailed coverage for all models of the Daihatsu Terios J100 generation. It serves as an indispensable resource for owners and technicians, offering in-depth guidance on mechanical, electrical, and bodywork repairs. Within its extensive pages, you will find step-by-step procedures for scheduled maintenance, troubleshooting common issues, and overhauling major systems including the engine, transmission, brakes, and suspension. The manual is rich with detailed diagrams and pictures, ensuring clarity and accuracy for all repair and maintenance tasks.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation Code:

Production Years:

1997-2000

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

DIY mechanics, independent repair shops, and enthusiasts seeking in-depth knowledge

Competitive Analysis

Key Competitors Era:

Honda CR-V, Toyota RAV4, Suzuki Vitara, Mitsubishi Pajero/Montero Sport

Key Features

Manual Advantage:

Provides comprehensive coverage for a niche but capable vehicle, empowering owners and independent mechanics

Vehicle Appeal:

Compact size, affordable price point, off-road capability (often 4WD), practicality

📋 Manual Details

Coverage Areas

Mechanical Repairs:

Electrical Repairs:

Bodywork Repairs:

Implied A-Z

Model Coverage:

All Models

Page Count

Page Count Estimate:

Extensive (Detailed Pictures & Diagrams)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English (Assumed based on product description phrasing)

Format

Format:

Printable Pages (Digital)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul and repair procedures for all engine variants

Engine Electrical:

Wiring diagrams, diagnostic procedures, component testing

Fuel System:

Injection system, fuel pump, lines, and tank service

Cooling System:

Radiator, thermostat, water pump, hoses, and fan service

Lubrication System:

Oil pump, oil filter, oil cooler, and lubrication passages

Exhaust System:

Manifold, catalytic converter, mufflers, and pipework replacement

Transmission Manual:

Clutch system, gearbox overhaul, and maintenance

Transmission Automatic:

Torque converter, planetary gears, valve body, and electronic control

Drivetrain:

Propeller shafts, differentials, driveshafts, and U-joints

Suspension Front:

Struts, control arms, ball joints, and steering linkage

Suspension Rear:

Shock absorbers, trailing arms, and coil springs

Steering System:

Power steering pump, rack and pinion, steering column

Brake System:

Disc and drum brake service, ABS system diagnostics

Body And Chassis:

Frame, panels, doors, and interior trim repair

Electrical System Lighting:

Headlights, taillights, interior lights, and accessory lighting

Electrical System Instruments:

Dashboard gauges, warning lights, and sensor inputs

Electrical System Comfort:

HVAC controls, power windows, power locks, mirrors

Safety Systems:

Airbag system diagnostics and replacement procedures

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Troubleshooting:

Diagnostic charts and step-by-step troubleshooting guides

Component Removal Installation:

Detailed instructions for disassembling and reassembling all major components

Engine Rebuild:

Specifications for bore honing, piston ring gap, bearing clearances, etc.

Transmission Overhaul:

Step-by-step guide for complete transmission rebuilds

Brake Repair:

Pad/shoe replacement, caliper/wheel cylinder servicing, brake bleeding

Suspension Alignment:

Specifications for camber, caster, and toe angles

Electrical Diagnosis:

Troubleshooting circuit faults, sensor testing, ECU diagnostics

Body Repair:

Panel alignment, rust repair, door/window adjustment

Technical Depth

Depth:

Comprehensive (A-Z repairs)

Detail Level:

High (Tons of detailed pictures & diagrams)

📊 Manual Specifications

File Format

File Format:

PDF (Optimized for printing)

Print Quality

Print Quality:

High-resolution, suitable for professional printing

Binding Type

Binding Type:

N/A (Digital Product - User Prints)

Paper Type

Paper Type Recommendation:

Standard printer paper or heavier stock for durability

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G13, 4G15 (common variants)

Engine Type:

Inline 4-Cylinder, SOHC/DOHC

Displacement Cc:

1298cc (4G13), 1468cc (4G15)

Bore X Stroke Mm:

71.0 x 81.7 (4G13), 76.0 x 80.0 (4G15) - approximate, verify with manual

Compression Ratio:

Approx. 8.8:1 to 9.5:1 (depending on variant)

Performance

Horsepower Ps Rpm:

Approx. 80-95 PS @ 6000 rpm (depending on engine)

Torque Nm Rpm:

Approx. 105-130 Nm @ 3000-4000 rpm (depending on engine)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Octane Rating:

91 RON (Recommended)

Ignition System

Ignition Type:

Electronic Ignition (Distributorless or Distributor type)

Emission Control

Emission Standards:

Euro 2 / EPA standards for the period

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

Drivetrain Options:

2WD (Rear Wheel Drive), 4WD (Part-time or Full-time with transfer case)

Fluid Specifications

Manual Transmission Fluid Type:

GL-4 SAE 75W-90 (Recommended, verify with manual)

Automatic Transmission Fluid Type:

Dexron III / Mercon (Recommended, verify with manual)

📐 Dimensions

Exterior

Length Mm:

Approx. 3,745 - 3,795 mm

Width Mm:

Approx. 1,600 - 1,640 mm

Height Mm:

Approx. 1,695 - 1,725 mm

Wheelbase Mm:

Approx. 2,430 mm

Ground Clearance Mm:

Approx. 185 - 195 mm

Weights

Curb Weight Kg:

Approx. 1,050 - 1,150 kg

Gross Vehicle Weight Kg:

Approx. 1,500 - 1,600 kg

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not extensively tested by NHTSA during this period for this specific model.

IIHS Ratings:

Not extensively tested by IIHS during this period for this specific model.

Active Features

Optional on many models, standard on higher trims

Passive Features

Airbags:

Driver and Passenger airbags (optional or standard depending on market/trim)

Seatbelts:

3-point front seatbelts with pre-tensioners, 3-point rear seatbelts

Body Structure:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player or CD player; optional premium sound systems on some trims.

Navigation:

Not available for this generation.

Driver Assistance

Cruise Control:

Optional on higher trims

Parking Sensors:

Not available.

Connectivity

Bluetooth:

Not available.

🔧 Maintenance

Service Intervals

Engine Oil Change Km:

5,000 - 10,000 km or 6-12 months (whichever comes first)

Engine Oil Filter Replacement Km:

Replace with every oil change

Air Filter Replacement Km:

20,000 - 30,000 km

Spark Plug Replacement Km:

30,000 - 40,000 km (for standard spark plugs), potentially longer for iridium/platinum

Coolant Flush Km:

40,000 - 60,000 km or 2-3 years

Transmission Fluid Change Km:

40,000 - 60,000 km (Manual and Automatic)

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate)

Engine Oil Capacity Liters:

Approx. 3.5 - 4.0 liters (with filter, verify with manual)

Coolant Type:

Ethylene Glycol based coolant, typically a green or pink type (verify compatibility)

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, exhaust system corrosion, alternator issues

Engine Performance Minor:

Occasional oil leaks from valve cover or oil pan gaskets, minor oil consumption with age

Electrical Minor:

Corroded electrical connectors, aging wiring harness components

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Specializing in small, efficient, and robust vehicles, often with 4x4 capabilities.

Model Evolution

Terios Concept:

Introduced as a compact, affordable, and capable off-road-styled vehicle.

J100 Generation:

First generation of the Daihatsu Terios, known for its ladder-frame chassis and compact dimensions.

Production

Manufacturing Locations:

Primarily Japan, with production also occurring in other countries under license (e.g., Indonesia as Toyota Terios).

🏆 Awards & Recognition

Recognitions

Awards Summary:

No widely publicized major awards for this specific generation of the Terios in global markets; often recognized for its value and capability for its price point.