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Daihatsu Terios J100 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J100 Year: 1999 Codes Platform Code: J100 series 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road utility vehicle....
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Daihatsu Terios J100 1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Model Code:
J100
Year:
1999
Codes
Platform Code:
J100 series
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road utility vehicle.
Target Audience:
Consumers seeking an affordable, capable, and compact 4x4 vehicle for light off-roading and urban use.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models).
Key Features
Utility:
Compact size with surprising interior space and genuine off-road capability due to its ladder frame chassis and 4WD system.
Affordability:
Known for its value proposition, offering robust functionality at a lower price point than larger SUVs.
📋 Manual Details
Coverage Areas
Regional Coverage:
Global (as official factory manual)
Page Count
Estimated Page Count:
Hundreds (specific count not provided but stated as extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed repair, overhaul, and diagnostics for all J100 engine variants.
Transmission System:
Service, repair, and adjustment procedures for both manual and automatic transmissions.
Drivetrain System:
Covering 4WD system, differentials, drive shafts, and transfer case.
Suspension System:
Front and rear suspension components, shock absorbers, springs, and alignment.
Brake System:
Disc and drum brake service, hydraulic system, ABS diagnostics (if equipped).
Steering System:
Power steering system maintenance, rack and pinion repair.
Electrical System:
Comprehensive diagnostics, wiring diagrams, lighting, ignition, starting, charging systems.
Body And Chassis:
Body panel repair, interior trim, doors, windows, glass, and frame specifications.
Heating And Air Conditioning:
HVAC system diagnosis and repair, refrigerant handling (where applicable).
Fuel System:
Fuel pump, injectors, fuel tank, and emission control system service.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups.
Troubleshooting:
Detailed diagnostic procedures for identifying and resolving common and uncommon issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Overhaul:
Complete engine and transmission overhaul procedures.
Electrical Diagnostics:
Wiring diagrams, component testing, and fault finding for all electrical circuits.
Adjustment:
Procedures for adjusting brakes, clutch, headlights, and other components.
Technical Depth
Depth:
Comprehensive (Do-it-yourselfer to experienced mechanic).
Detail Level:
Step-by-step instructions with hundreds of photos and illustrations.
Diagnostic Tools:
Information typically includes specifications for using diagnostic tools and equipment.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction, allows printing entire manual or specific pages.
Binding Type
Binding:
Digital (downloadable, printable, savable to hard-drive/CD-ROM).
Paper Type
Paper Type Equivalent:
N/A (Digital download, but equivalent to high-quality print manual).
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BB (common for J100 series)
Engine Type:
Inline 4-cylinder, SOHC, 16-valve
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
74.0 mm x 75.5 mm
Performance
Horsepower Ps:
Approx. 83 PS @ 6000 rpm (variations exist based on market and specific tuning)
Torque Nm:
Approx. 110 Nm @ 3500 rpm (variations exist)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Features
Timing Drive:
Timing Belt
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission
Optional
Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
4WD (Four-Wheel Drive) with center differential lock (on some models).
Fluid Specs
Manual Gearbox Oil:
GL-4 SAE 75W-90 (Example, consult manual for exact specification)
Automatic Transmission Fluid:
Dexron III (Example, consult manual for exact specification)
📐 Dimensions
Exterior
Length Mm:
Approx. 3730 mm
Width Mm:
Approx. 1695 mm
Height Mm:
Approx. 1720 mm
Wheelbase Mm:
Approx. 2220 mm
Weights
Curb Weight Kg:
Approx. 1090 kg (Varies by trim and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official ratings for the 1999 J100 may be limited; consult relevant regional safety databases.
Active Features
Braking System:
Front ventilated disc brakes, Rear drum brakes. ABS available on some trims.
Traction Control:
Not commonly equipped on base models of this era.
Passive Features
Airbags:
Driver-side airbag standard on most models, passenger airbag optional or unavailable depending on market.
Seatbelts:
Front and rear seat belts, pre-tensioners on front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Auxiliary Input:
Not typically equipped; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 5,000-7,500 km or 6 months (typical for the era, consult manual).
Air Filter Replacement Km:
Every 15,000-20,000 km (typical, consult manual).
Spark Plug Replacement Km:
Every 20,000-30,000 km (typical for standard plugs, consult manual for iridium/platinum).
Timing Belt Replacement Km:
Every 60,000-100,000 km or 4-5 years (CRITICAL for interference engines, consult manual).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (Check manual for specific viscosity and API rating).
Coolant Type:
Ethylene Glycol based coolant, mixed with distilled water (typically 50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation).
Known Issues
Common Wear Items:
Susceptible to worn suspension bushings, strut mounts, and clutch wear (manual transmission).
Electrical Minor Faults:
Corrosion on electrical connectors and minor issues with door lock actuators can occur over time.
Rust Ingress:
As with many vehicles of this age and design, underbody rust can be a concern in regions with heavy salt usage.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and often rugged vehicles.
Model Evolution
Generation 1:
The J100 series represents the first generation of the Daihatsu Terios, launched in 1997.
Market Introduction:
Introduced as a compact SUV alternative to larger, more expensive vehicles.
Production
Production Period:
1997-2006 (for the first generation, J100/J102/J122).
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Offroad Capability Recognition:
Praised for its surprisingly capable off-road performance relative to its compact size and price point.
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