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Daihatsu Terios J100 1997-1999 Workshop Service Repair Manual

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The Daihatsu Terios, chassis code J100, is a compact SUV produced from 1997 to 1999, recognized for its lightweight construction and off-road capability. Designed as a versatile vehicle, it offered...
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Daihatsu Terios J100 1997-1999 Workshop Service Repair Manual
The Daihatsu Terios, chassis code J100, is a compact SUV produced from 1997 to 1999, recognized for its lightweight construction and off-road capability. Designed as a versatile vehicle, it offered available 4WD configurations, making it suitable for various terrains. The manufacturer is known for its expertise in small, economical, and rugged vehicles, and the Terios exemplifies this heritage, often competing with models like the Suzuki Vitara and early Toyota RAV4. This generation was primarily offered as a 3-door hatchback, providing a practical solution for urban driving and light off-roading, powered by engines such as the 1.0L H20 or 1.3L G13 variants. This comprehensive workshop service and repair manual is designed for professional technicians and DIY mechanics seeking to maintain and repair the Daihatsu Terios (J100) models from 1997-1999. It covers a wide array of systems, including engine mechanicals and electrical components, fuel, exhaust, cooling, transmission (manual and automatic), drivetrain, suspension, steering, brakes, and general electrical systems. The manual provides detailed step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and diagnostic information, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Chassis Code:
J100
Model Years Covered:
1997, 1998, 1999
👋 Introduction
Market Position
Segment:
Compact SUV / Kei SUV (depending on market)
Competitive Analysis
Competitors 1St Gen:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models)
Key Features
Vehicle Type:
Lightweight, off-road capable compact SUV
Drivetrain Layout:
Available in RWD and 4WD configurations
Value Proposition
Manual Benefit:
Empowers owners to perform maintenance and repairs, saving on labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Target Audience:
Professional Technicians and DIY Mechanics
Page Count
Estimated Page Count:
Hundreds of pages (based on description)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Delivery Method:
Instant Download
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (overhaul procedures mentioned)
Engine Electrical:
Yes (wiring diagrams typically included)
Fuel System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Transmission Manual:
Yes
Transmission Automatic:
Yes
Drivetrain 4Wd:
Yes (expected for Terios)
Suspension Front:
Yes
Suspension Rear:
Yes
Steering System:
Yes
Brake System:
Yes
Electrical System General:
Yes
Lighting System:
Yes
Body Exterior:
Yes
Body Interior:
Yes
Climate Control:
Yes
Safety Systems:
Yes
Procedures Included
Routine Maintenance:
Yes (periodic maintenance charts)
Step By Step Repairs:
Yes
Troubleshooting:
Yes
Overhaul Procedures:
Yes (e.g., engine overhaul)
Diagnostics:
Yes
Wiring Diagrams:
Yes (typically included)
Technical Depth
Depth:
Comprehensive (for professional technicians and advanced DIY)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Extraction Tool:
WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
H20 (1.0L SOHC), G13A (1.3L SOHC), G13B (1.3L DOHC - potentially for later models/variants)
Engine Description
Configuration:
Inline 3-cylinder (H20) or Inline 4-cylinder (G13 variants)
Performance
Horsepower H20:
Approx. 55-58 PS (metric horsepower)
Torque H20:
Approx. 77-80 Nm
Horsepower G13A:
Approx. 68-70 PS
Torque G13A:
Approx. 92-95 Nm
Fuel System
Induction:
Carburetor or Multi-point Fuel Injection (MPI), depending on engine and market
Fuel Type
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
3-Speed Automatic Transmission
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD modes (Hi/Lo range may be present on some models)
📐 Dimensions
Exterior
Length:
Approx. 3,620 - 3,675 mm (depending on variant)
Width:
Approx. 1,500 - 1,600 mm
Height:
Approx. 1,680 - 1,715 mm
Wheelbase:
Approx. 2,420 mm
Ground Clearance:
Approx. 190 - 200 mm
Weights
Curb Weight:
Approx. 970 - 1,080 kg (depending on trim and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this generation/region; refer to manual for specific structural integrity details.
Active Features
ABS:
Optional on some higher trims
Passive Features
Airbags Driver:
Standard on most models
Airbags Passenger:
Optional or standard on higher trims
Seatbelts Front:
Three-point inertia reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, often with 2 or 4 speakers.
Driver Assistance
Traction Control:
Rarely available on this generation.
Connectivity
Auxiliary Input:
Typically not present on factory systems of this era.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 10,000 km or 6-12 months (refer to manual for precise interval and oil type).
Air Filter Replacement:
Every 15,000 - 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Refer to manual; typically between 30,000 - 60,000 km depending on type (copper, platinum, iridium).
Fluid Specifications
Engine Oil Type:
Refer to manual, likely API SG or higher, viscosity 10W-30 or 10W-40.
Coolant Type:
Ethylene Glycol based coolant, typically pink or red (refer to manual for specific type).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4 Gear Oil, viscosity 75W-90 or 80W-90 (refer to manual for exact specification).
Transmission Fluid Automatic:
Dexron II or Dexron III ATF (Automatic Transmission Fluid) - refer to manual for exact specification.
Known Issues
Common Wear Items:
Clutch wear (manual), brake pads/rotors, suspension bushings, exhaust components, spark plugs, ignition coils.
Electrical Gremlins:
Potential for minor electrical issues common in older vehicles, often related to aging wiring or grounds; manual aids diagnosis.
4Wd System:
Regular inspection of transfer case and driveshaft U-joints recommended for longevity.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Known for small, economical, and rugged vehicles, including kei cars and compact SUVs.
Model Evolution
J100 Introduction:
First generation of the Daihatsu Terios, launched in 1997 as a compact and versatile SUV.
Body Styles:
Primarily offered as a 3-door hatchback.
Production
Manufacturing Location:
Japan (and potentially licensed production in other regions).
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its off-road capability and compact size in its segment.
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