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    Daihatsu Terios J210 2006-2014 Service Repair Manual

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    The Daihatsu Terios, generation code J210, represents a capable and practical compact crossover SUV produced from 2006 through 2014. Engineered with a reputation for reliability and efficiency, this vehicle is...
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    The Daihatsu Terios, generation code J210, represents a capable and practical compact crossover SUV produced from 2006 through 2014. Engineered with a reputation for reliability and efficiency, this vehicle is well-suited for urban driving and light off-road excursions, often featuring durable 1.5L or 1.3L petrol engines paired with a selectable four-wheel-drive system. Its distinctive upright stance and five-door body style offer a user-friendly interior with versatile seating and ample cargo space for its class, making it a sensible choice for individuals and families seeking an affordable and functional SUV. This comprehensive workshop service manual provides extensive coverage for the Daihatsu Terios (J210) from 2006-2014. It details routine maintenance procedures, major repair operations, and component replacement for all key vehicle systems, including the engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems. The manual also includes troubleshooting guides, diagnostic procedures, and precise technical specifications, serving as an indispensable resource for owners, mechanics, and technicians to ensure the proper upkeep, maintenance, and repair of this vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Daihatsu
    Model:
    Terios
    Generation Code:
    J210
    Model Years Covered:
    2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
    👋 Introduction
    Market Position
    Segment:
    Compact Crossover SUV
    Target Audience:
    Individuals seeking a reliable, affordable, and capable compact SUV for urban and light off-road use.
    Competitive Analysis
    Key Competitors:
    Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Nissan X-Trail (early models)
    Key Features
    Powertrain Options:
    Primarily known for its durable 1.5L and 1.3L inline-4 petrol engines, often paired with a selectable 4WD system.
    Body Style:
    Compact five-door SUV with a distinctive upright stance.
    Utility:
    Offers a practical interior with versatile seating and a decent-sized cargo area for its class.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Comprehensive Service and Repair
    Secondary Coverage:
    Maintenance, Troubleshooting, Diagnostics, Component Overhaul
    Page Count
    Estimated Pages:
    Approximately 1000+
    Manual Type
    Type:
    Workshop Service Manual
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system
    Engine Electrical:
    Ignition system, fuel injection system (EFI), starter system, charging system, engine control unit (ECU) and sensors
    Transmission Drivetrain:
    Manual transmission, automatic transmission (if applicable), transfer case, differentials, driveshafts, axles, wheel hubs
    Suspension Steering:
    Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system
    Brakes:
    Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) if equipped, parking brake
    Electrical Body:
    Lighting system, power windows, central locking, wipers, horn, interior and exterior trim removal, body panel repair
    HVAC:
    Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, component diagnosis
    Chassis Frame:
    Frame structure, collision repair guidelines, jacking and lifting points
    Diagnostics Troubleshooting:
    Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, wiring diagrams
    Procedures Included
    Routine Maintenance:
    Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
    Major Repairs:
    Engine rebuilds, transmission overhaul, clutch replacement, suspension component replacement, brake system overhauls
    Component Replacement:
    Detailed steps for replacing virtually all major and minor mechanical and electrical components
    Troubleshooting Guides:
    Step-by-step diagnostic procedures for common and uncommon drivability and system issues
    Electrical Diagnostics:
    Wiring diagrams, component testing procedures, continuity and resistance checks
    Torque Specifications:
    Precise torque values for all critical fasteners
    Technical Depth
    Depth:
    Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts
    Detail Level:
    Includes detailed diagrams, exploded views, service bulletins, and specifications for all repair and maintenance procedures.
    📊 Manual Specifications
    File Format
    File Type:
    PDF (Portable Document Format)
    Searchability:
    Searchable text content for quick information retrieval
    Print Quality
    Printability:
    Printable pages for hard-copy reference
    Binding Type
    Binding:
    N/A (Digital PDF)
    Paper Type
    Paper:
    N/A (Digital PDF)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code Examples:
    K3-VE (1.3L), 3SZ-VE (1.5L)
    Displacement Common:
    1.5 Liters (1495 cc)
    Configuration:
    Inline 4-cylinder, DOHC, 16-valve
    Bore Stroke Common:
    Approx. 72.0 mm x 91.8 mm (for 1.5L)
    Performance
    Horsepower Common:
    Approximately 102-109 PS (75-80 kW) @ 6000 rpm (for 1.5L)
    Torque Common:
    Approximately 13.4-14.0 kgf·m (131-137 Nm) @ 4400 rpm (for 1.5L)
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI) / Multi-point Injection (MPI)
    Fuel Type:
    Unleaded Petrol (Gasoline)
    Emissions Control:
    Catalytic converter, Oxygen sensors (Lambda sensors)
    🔧 Transmission
    Standard
    Type Common:
    5-speed Manual Transmission
    Optional
    Type Optional:
    4-speed Automatic Transmission (INVECS-II or similar)
    Features
    Drive System:
    Selectable Four-Wheel Drive (4WD) with a center differential lock, and often a 2WD mode.
    Gear Ratios:
    Specific gear ratios are detailed within the manual for both manual and automatic transmissions.
    Transfer Case:
    Integrated transfer case for 4WD systems, often with a low-range gear selection.
    📐 Dimensions
    Exterior
    Length:
    Approx. 4,055 mm
    Width:
    Approx. 1,690 mm
    Height:
    Approx. 1,700 mm
    Wheelbase:
    Approx. 2,430 mm
    Ground Clearance:
    Approx. 195 mm (unladen)
    Interior
    Seating Capacity:
    5 Seats
    Cargo
    Cargo Volume:
    Varies with rear seat configuration, typically around 300-400 liters behind the rear seats.
    Weights
    Curb Weight Common:
    Approx. 1,200 - 1,300 kg (depending on drivetrain and equipment)
    Gross Vehicle Weight Rating Gvwr:
    Specified in manual, typically around 1,600 kg
    🛡️ Safety Features
    Ratings
    Crash Test Results:
    Varies by region and testing body; early models may have limited data by modern standards. The manual will detail any available safety system information.
    Active Features
    Braking System:
    Front ventilated disc brakes, rear drum brakes are common. ABS may be an option or standard on higher trims.
    Stability Control:
    Electronic Stability Control (ESC) or Vehicle Stability Control (VSC) may be present on later or higher-specification models.
    Passive Features
    Airbags:
    Driver and front passenger airbags are standard. Side airbags and curtain airbags may be optional or absent depending on market and trim.
    Seat Belts:
    Three-point seat belts for all occupants, pre-tensioners for front seats.
    Child Seat Anchors:
    ISOFIX or LATCH child seat anchor points likely present.
    💡 Technology Features
    Infotainment
    Audio System:
    Basic AM/FM/CD player with speakers. Higher trims might offer auxiliary input or slightly upgraded audio components.
    Display:
    Minimalist dashboard with essential analog gauges and warning lights. No central infotainment screen on base models.
    Driver Assistance
    ABS:
    Anti-lock Braking System (ABS) available as an option or standard on certain trims.
    Traction Control:
    Traction Control System (TCS) may be integrated with ESC on some models.
    Connectivity
    Auxiliary Input:
    Auxiliary audio input jack may be present on the stereo system for connecting external devices.
    Usb Port:
    USB ports are not standard on most models of this generation.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval Petrol:
    Every 10,000 km or 12 months, whichever comes first. Manual provides specific details based on driving conditions.
    Air Filter Replacement:
    Check every 20,000 km, replace as needed or every 40,000 km. Manual specifies inspection criteria.
    Spark Plug Replacement:
    Approx. 40,000-60,000 km for standard spark plugs, refer to manual for specific type and interval.
    Coolant Replacement:
    First replacement at 160,000 km, then every 80,000 km. Manual details specific coolant type (e.g., Toyota Super Long Life Coolant).
    Transmission Fluid Change Atf:
    Manual transmission: Check periodically, replace if contaminated. Automatic transmission: Every 80,000 km (severe use) or 100,000 km (normal use). Manual specifies ATF type.
    Fluid Specifications
    Engine Oil Spec:
    API SL or SM, ILSAC GF-3 or GF-4. Viscosity: 5W-30 recommended, 0W-20 or 10W-30 also acceptable depending on climate (refer to manual for precise range).
    Engine Oil Capacity:
    Approx. 3.9 liters (with filter) for 1.5L engine.
    Brake Fluid Spec:
    DOT 3 or DOT 4.
    Power Steering Fluid Spec:
    DEXRON II or III compatible ATF or specific Daihatsu power steering fluid.
    Transfer Case Oil Spec:
    API GL-4 SAE 75W-90 Gear Oil.
    Differential Oil Spec:
    API GL-5 SAE 75W-90 Gear Oil.
    Known Issues
    Engine Performance Minor:
    Occasional minor hesitation at low RPMs, sometimes related to ignition or fuel system maintenance. Manual addresses troubleshooting.
    Suspension Wear:
    Due to its compact SUV nature and potential off-road use, suspension components like bushings and ball joints can wear over time. Manual details inspection and replacement.
    Rear Differential Noise:
    In 4WD models, occasional reports of minor noise from the rear differential; often related to fluid levels or wear. Manual covers diagnosis.
    HVAC System Performance:
    Like many vehicles of this era, potential for reduced A/C performance or minor leaks in the HVAC system over time. Manual provides diagnostic steps.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation, renowned for its small and efficient vehicles.
    Model Evolution
    Generation J210:
    The J210 represents the second generation of the Daihatsu Terios, launched in 2006, offering a more modern design and improved features compared to its predecessor.
    Shared Platform:
    The second-generation Terios (J210) shares its platform with the Toyota Rush, a popular mini SUV in various Asian markets.
    Production
    Manufacturing Locations:
    Primarily manufactured in Japan, with potential assembly in other global locations depending on market.
    Production Period For J210:
    2006 - 2014 (as covered by this manual)
    🏆 Awards & Recognition
    Recognitions
    Segment Performance:
    Praised for its value proposition, fuel efficiency (relative to its SUV class at the time), and compact maneuverability.
    Ratings
    Reliability Perception:
    Generally considered a reliable vehicle, especially with proper maintenance, benefiting from Toyota's engineering influence.
    Certifications
    Emissions Standards:
    Designed to meet prevailing emissions standards of the target markets during its production years.
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