🏷️ Basic Information

Make:

Daihatsu

Model:

YRV

Chassis Codes:

M200, M201, M211

👋 Introduction

Target Audience:

Professional technicians and advanced DIY enthusiasts

Manual Advantage:

Provides step-by-step instructions and critical specifications comparable to factory service manuals, enabling informed maintenance and repair decisions.

Digital Vs Paper:

Offers the same comprehensive features as a paper manual but with the convenience of instant digital access and portability.

📋 Manual Details

Primary Coverage:

Repair and Service for Daihatsu YRV (M200, M201, M211 chassis)

Estimated Page Count:

Detailed page count not specified, but designed to be comprehensive as a factory service manual.

Type:

Repair Service Manual / Workshop Manual

Additional Coverage:

Also serves as a reference similar to an Owner's Manual for maintenance information, but with much greater technical detail.

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Engine Service:

Comprehensive engine repair, overhaul, diagnostics, timing, cooling, lubrication, and fuel systems.

Transmission Service:

Repair and maintenance for automatic and manual transmissions, including diagnostics, fluid changes, and component replacement.

Drivetrain Service:

Information on axles, driveshafts, differentials, and related components.

Suspension Steering:

Coverage of shock absorbers, springs, control arms, steering rack, power steering system, and wheel alignment.

Brake System:

Detailed procedures for brake pad replacement, rotor servicing, hydraulic systems, ABS diagnostics, and parking brake.

Electrical System:

Wiring diagrams, fuse box layouts, charging system, starting system, lighting, instrumentation, and accessory electrical components.

Body And Chassis:

Exterior body panel repair, interior trim removal and installation, door mechanisms, glass replacement, and chassis component service.

Exhaust System:

Coverage for exhaust manifold, catalytic converter, mufflers, and pipe replacement, including mounting hardware.

Steering Column Assembly:

Procedures for steering column disassembly, ignition switch replacement, and air bag module removal/installation.

Lighting Systems:

Headlights, taillights, interior lighting, and associated wiring and bulb replacement procedures.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Disassembly Assembly:

Step-by-step instructions for component removal, disassembly, cleaning, inspection, and reassembly.

Troubleshooting Diagnostics:

Guidance for identifying and resolving common mechanical and electrical issues, including diagnostic charts.

Component Replacement:

Detailed instructions for replacing major and minor components across all vehicle systems.

Engine Timing:

Detailed procedures for setting engine timing, including belt/chain replacement and tensioner adjustments.

Fuel Injection Diagnosis:

Diagnostic steps for fuel system issues, including injector testing and ECU troubleshooting.

Climate Control Service:

Information on HVAC system components, refrigerant handling (where applicable), and repair of heating and air conditioning systems.

Wheel Bearing Replacement:

Detailed steps for removing and replacing wheel bearings, including necessary tools and torque settings.

Body Panel Alignment:

Guidance on panel gap measurements and adjustments for doors, hood, and trunk lids.

Depth Of Information:

Designed for professional technicians but accessible to DIY mechanics with basic electrical and mechanical knowledge. Covers in-depth repair procedures.

Torque Specifications:

Includes critical torque specifications for engine components, chassis fasteners, and suspension parts, essential for correct assembly and safety.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, crucial for diagnosing electrical faults.

Troubleshooting Charts:

Includes diagnostic flowcharts for common symptoms to help pinpoint the root cause of a problem.

📊 Manual Specifications

File Type:

PDF

Printability:

Full Printable

Zoom Capability:

YES

Delivery Method:

Instant Download

Required Software:

Adobe PDF Reader, WinZip

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Common Engines:

Likely includes K3-VE (1.3L) and possibly 1SZ-FE (1.0L) or 3SZ-VE (1.5L) engines, common to the YRV and other Daihatsu/Toyota platforms of that era. Specific engine codes (e.g., K3-VE) should be confirmed within the manual.

Engine Variations:

The manual will detail performance characteristics, torque curves, and horsepower outputs for each specific engine variant covered by the M200, M201, and M211 chassis codes.

Fuel Delivery:

Information on fuel injection systems (likely EFI), fuel pumps, injectors, fuel pressure regulation, and fuel filter servicing.

Engine Layout:

Inline-3 or Inline-4 cylinder, typically transverse mounted.

Valve Train:

DOHC (Double Overhead Camshaft) with 16 valves is common for the K3-VE and 3SZ-VE engines.

🔧 Transmission

Available Transmissions:

Likely includes 4-speed automatic transmissions (e.g., Aisin AW series) and potentially 5-speed manual transmissions. Specific gear ratios and internal components will be detailed.

Transmission Fluid:

Manual will specify correct transmission fluid types (e.g., Dexron III or similar for automatic) and capacities, along with fluid change intervals and filter replacement procedures.

Transmission Control:

Details on electronic transmission control systems (if applicable) and related sensors.

📐 Dimensions

Body Style:

Compact MPV / Hatchback

Curb Weight Range:

Varies by configuration, typically between 950kg to 1050kg. Specific weights for different models and engine variants will be in the manual.

Gross Vehicle Weight Rating:

Specific GVWR will be listed in the manual based on model and configuration.

Seating Capacity:

Typically seats 4-5 passengers.

🛡️ Safety Features

Airbags:

Details on airbag system components, SRS module, and replacement procedures. Front airbags were standard on most models.

Seatbelts:

Information on seatbelt systems, pretensioners, and adjustments.

ABS:

Coverage for Anti-lock Braking System (ABS) components, including sensors, modulator, and hydraulic control unit.

Crash Test Information:

While specific ratings might be dated, the manual will cover safety system designs and repair related to occupant protection.

💡 Technology Features

Audio System:

Basic AM/FM radio with CD player or cassette, depending on trim level and year. Manual covers removal and installation of audio components.

ABS Integration:

ABS system details and troubleshooting are included, enhancing the vehicle's active safety capabilities.

Speedometer Calibration:

Information on how to verify speedometer accuracy, especially after tire size changes.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 km (6,250 miles) or 12 months, whichever comes first. Specific recommendations in manual based on driving conditions.

Transmission Fluid Interval:

Typically every 60,000-80,000 km (37,000-50,000 miles) for automatic transmissions, but check manual for precise intervals.

Engine Oil Specification:

Likely API SG/SH/SJ or ILSAC GF-2/GF-3 grade, with viscosity recommended as 5W-30 or 10W-30 depending on climate. Check manual for exact specifications.

Coolant Type:

Ethylene glycol-based coolant, typically a pink or red long-life type. Manual will specify the exact Toyota/Daihatsu coolant part number or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid is typically recommended. Manual will provide the precise specification and change interval.

Power Steering Fluid:

Specific type of power steering fluid will be detailed, usually a Dexron-compatible ATF or a dedicated power steering fluid.

Manual Transmission Fluid:

Specifications for manual gearbox oil, likely GL-4 or GL-5 rated gear oil with appropriate viscosity.

Common Wear Items:

Common wear items include front suspension components (bushings, ball joints), rear shock absorbers, and catalytic converters (depending on age and maintenance). The manual will provide diagnostic procedures.

Transmission Longevity:

Automatic transmissions can benefit from regular fluid and filter changes to ensure longevity. Manual will guide on proper procedures.

Engine Mounts:

Engine mounts can degrade over time, leading to increased vibration. Manual will guide on inspection and replacement.

📚 Vehicle History

Daihatsu Specialty:

Daihatsu is known for its compact, fuel-efficient, and often quirky vehicles, with a strong presence in Japanese and other Asian markets.

Yrv Generation:

The YRV (Yearly Recurring Values) was produced from 1997 to 2005 as a compact MPV/hatchback, known for its versatile interior and relatively tall profile for its size.

Yrv Chassis Variants:

M200 refers to early models, M201 and M211 might denote specific drivetrain configurations (e.g., 4WD) or minor updates. The manual covers all.

Manufacturing Locations:

Primarily manufactured in Japan.