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Datsun 1600 Estate 1968 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 1600 Estate Year: 1968 Chassis Code: 510 (W510) Body Style: Station Wagon (Estate) 👋 Introduction Market Position Target Audience: Datsun 1600 Estate owners,...
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UGS: 453038
Datsun 1600 Estate 1968 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
1600 Estate
Year:
1968
Chassis Code:
510 (W510)
Body Style:
Station Wagon (Estate)
👋 Introduction
Market Position
Target Audience:
Datsun 1600 Estate owners, classic car enthusiasts, mechanics, and restoration specialists.
Competitive Analysis
Differentiation:
Official factory manual, not a third-party publication, ensuring accuracy and completeness. Downloadable PDF format offers immediate access and cost savings over physical copies.
Key Features
Value Proposition:
Empowers owners to perform maintenance and repairs themselves, saving on labor costs and fostering a deeper understanding of their vehicle.
Accessibility:
Easy to use, even for those not technically savvy with computers. Print-on-demand functionality provides flexibility.
📋 Manual Details
Coverage Areas
General Maintenance:
Covered
Troubleshooting:
Covered
Engine Service Repair:
Covered
Transmission Service Repair:
Covered
Brake System:
Covered
Wiring Diagram:
Covered
Electrical System:
Covered
Suspension:
Covered
Periodic Lubrication:
Covered
Steering:
Covered
Cooling System:
Covered
Fuel Injection Fuel System:
Covered
Emission System:
Covered
Heater Air Conditioner:
Covered
Engine Control System:
Covered
Chassis Body:
Covered
Restraint System:
Covered
Interior:
Covered
Differential Drive:
Covered
Axle:
Covered
Page Count
Estimated Pages:
Hundreds (specific number not provided, but implies comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Origin:
Official Factory Manuals (Genuine)
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed service and repair for the entire engine assembly, including internals, cooling, fuel, and exhaust systems.
Transmission:
Comprehensive coverage of manual and potentially automatic transmission service, repair, and overhaul.
Electrical System:
In-depth diagnostics, repair, and wiring diagrams for all electrical components, including lighting, ignition, charging, and accessories.
Brake System:
Detailed procedures for hydraulic system maintenance, component replacement (pads, shoes, cylinders), and adjustments.
Suspension Steering:
Service and repair of front and rear suspension components, steering linkage, and wheel alignment procedures.
Fuel System:
Covers fuel injection (if applicable for the specific 1968 model variant) or carburetor systems, fuel pump, lines, and filters.
Cooling System:
Maintenance and repair of the radiator, water pump, thermostat, and hoses.
Chassis Body:
Procedures for bodywork, frame straightening, and component replacement related to the chassis.
Procedures Included
Maintenance:
Routine servicing, fluid changes, filter replacements, and general upkeep procedures.
Troubleshooting:
Diagnostic guides and symptom-based troubleshooting to identify and resolve issues.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Rebuild:
Detailed procedures for engine and transmission overhauls and complete rebuilding of major components.
Restoration:
Guidance for restoring the vehicle to original specifications, including trim, interior, and mechanical aspects.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete overhauls, mirroring factory technician knowledge.
Illustrations:
Includes detailed illustrations, drawings, photos, and enlarged insets for clarity.
Instructions:
Features numbered, step-by-step instructions with substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
Format:
PDF
Platform Compatibility:
Windows and Mac OS
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Fully printable without restriction; individual pages or entire manual.
Resolution:
High resolution
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital - printable on any paper)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
R (likely R16 or R20, with R16 being most common for 1600 model)
Engine Details
Engine Type:
Inline 4-cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) depending on specific variant
Displacement:
Approximately 1.6 liters (1595 cc) for R16 engine. Some variants may have used a 2.0L (R20).
Performance
Horsepower Approximate:
Around 96 hp (SAE gross) for R16 engine, subject to specific tuning and emissions controls of the era.
Torque Approximate:
Approximately 128 lb-ft (SAE gross) for R16 engine.
Fuel System
Fuel Delivery:
Likely single or dual SU carburetors, or Hitachi downdraft carburetors. Fuel injection was less common for this year/model.
Fuel Type:
Unleaded gasoline (though leaded fuel may have been common at the time of original production)
🔧 Transmission
Standard
Transmission Type:
4-speed manual transaxle
Optional
Transmission Type:
3-speed automatic transmission was an available option on some Datsun 510 models, potentially including the Estate.
Features
Drive Layout:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Length:
Approx. 163.6 inches (4155 mm)
Width:
Approx. 64.2 inches (1630 mm)
Height:
Approx. 55.9 inches (1420 mm)
Weights
Curb Weight:
Around 2200-2400 lbs (1000-1100 kg), depending on equipment.
🛡️ Safety Features
Ratings
Crash Safety Era:
Safety standards of the late 1960s, with limited passive safety features compared to modern vehicles.
Active Features
Active Safety:
Disc brakes front, drum brakes rear (typical for the era).
Passive Features
Passive Safety:
Seat belts (likely lap belts for front, possibly lap belts for rear as standard or optional).
💡 Technology Features
Infotainment
Infotainment System:
Basic AM radio, possibly with a single speaker. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None. Focus is on fundamental mechanical operation.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months (as per typical recommendations for vehicles of this era).
Tune Up Interval:
Recommended every 10,000-15,000 miles, including spark plug replacement, points adjustment, and carburetor tuning.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 or 10W-40 API SF or SG classification (or equivalent for the era, e.g., MS classification). Manual will specify the precise recommendation.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent Automatic Transmission Fluid (ATF).
Differential Fluid:
API GL-4 or GL-5 SAE 80W-90 hypoid gear oil.
Known Issues
Rust Corrosion:
Common issue with vehicles of this era, particularly in areas exposed to salt and moisture. Body panels, sills, and wheel arches are susceptible.
Carburetor Issues:
Carburetors can become gummed up with age, leading to poor idle, rough running, and fuel delivery problems. Rebuilding or tuning is often required.
Ignition System Wear:
Distributor points, condenser, and coil can wear out, affecting ignition timing and performance. Regular maintenance is crucial.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, leading to loose steering and compromised handling.
Cooling System Leaks:
Aging hoses, radiators, and water pumps can develop leaks, leading to overheating.
📚 Vehicle History
Brand Heritage
Brand Origin:
Datsun is a historic Japanese automotive brand, now known as Nissan.
Model Evolution
Datsun 510 Lineage:
The Datsun 510 (Bluebird) was a pivotal model for Nissan, renowned for its sporty handling and competitive pricing, often compared to European sedans of the era.
Estate Variant:
The Estate (wagon) variant offered practicality and cargo space, expanding the appeal of the 510 platform.
Production
Production Period:
The Datsun 510 series was produced from 1968 to 1973. The 1600 Estate specifically falls within this first generation.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Historical Reputation:
The Datsun 510 series is highly regarded in automotive history for its performance, reliability for the era, and contribution to the rise of Japanese cars in global markets. Often referred to as the 'poor man's BMW'.
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