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Datsun 1600 Saloon 1971 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 1600 Saloon Year: 1971 Codes Chassis Code: 510 (General Designation) Engine Code: L16 👋 Introduction Market Position Original Market: The Datsun 1600 Saloon...
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UGS: 453234
Datsun 1600 Saloon 1971 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
1600 Saloon
Year:
1971
Codes
Chassis Code:
510 (General Designation)
Engine Code:
L16
👋 Introduction
Market Position
Original Market:
The Datsun 1600 Saloon (also known as the Bluebird 510) was a compact, rear-wheel-drive sedan and coupe that was highly regarded for its sporty handling and reliability, making it a popular choice in the late 1960s and early 1970s for both everyday driving and motorsport.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Corolla, Mazda Familia, and American compacts of the era, often praised for its European-inspired styling and driving dynamics.
Key Features
Manual Value Proposition:
This official factory service manual provides professional-level repair and maintenance information, enabling owners to perform complex tasks, diagnose issues accurately, and maintain their vehicle to factory standards, saving on labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Datsun 1600 Saloon (all styles)
Page Count
Estimated Pages:
Hundreds (printable)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Differential/Drive, Axle
Chassis:
Suspension, Steering, Brakes, Chassis/Body
Electrical:
Electrical System, Wiring Diagrams, Engine Control System
Comfort And Convenience:
Heater/Air Conditioner, Interior, Restraint System
Performance And Emissions:
Cooling System, Fuel Injection/Fuel System, Emission System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Troubleshooting:
Troubleshooting, Advanced Troubleshooting Guide
Repair:
Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Electrical System Repair, Suspension Repair, Steering Repair, Cooling System Repair, Fuel System Repair, Emission System Repair, HVAC Repair, Chassis/Body Repair, Interior Repair, Differential/Drive Repair, Axle Repair
Technical Depth
Depth:
Complete Factory Diagnosic and Repair Procedures, Rebuild and Refurbishment Guides
📊 Manual Specifications
File Format
Format Details:
PDF, works on all PC based Windows and Mac operating systems, savable to hard drive, burnable to CD-ROM
Print Quality
Printability:
Printable without restriction (individual pages or entire manual), high resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, Overhead Valve (OHV)
Displacement:
1595 cc (1.6 Liters)
Bore X Stroke:
82.0 mm x 74.0 mm (typical for L16)
Performance
Horsepower Net:
Approx. 96 hp @ 5600 rpm (SAE Net - U.S. spec, may vary)
Torque Net:
Approx. 103 lb-ft @ 3600 rpm (SAE Net - U.S. spec, may vary)
Fuel System
Fuel Delivery:
Typically twin SU carburetors (e.g., H.A.L. or similar) or Hitachi downdraft carburetors, depending on market. Fuel injection was optional on some later models but not standard on the 1971 1600 Saloon.
Fuel Type:
Unleaded gasoline (or leaded, depending on original market specifications).
Engine Control System
Ignition System:
Distributor-based, breaker points ignition system.
Cooling System
Cooling Method:
Pressurized liquid cooling system with a fan and radiator.
Lubrication System
Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change (check manual for exact specification).
Engine Block And Head
Engine Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Type:
4-speed manual transmission
Optional
Type:
3-speed automatic transmission (likely JATCO or similar)
Features
Clutch Type:
Single dry plate, diaphragm spring type (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, SAE 80W or 90 (check manual for specific viscosity and capacity).
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for specific type and capacity).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2530 mm (99.6 inches)
Length:
Approx. 4115 mm (162.0 inches)
Width:
Approx. 1625 mm (64.0 inches)
Height:
Approx. 1370 mm (53.9 inches)
Weights
Curb Weight:
Approx. 950-1050 kg (2094-2315 lbs) depending on body style and equipment.
🛡️ Safety Features
Ratings
Crash Test Information:
Specific official crash test ratings for this era of vehicle are not readily available in modern databases. Safety features were typical for the time.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Parking brake operates on rear wheels.
Steering Type:
Recirculating ball steering system.
Passive Features
Seat Belts:
Front seat belts (lap belts standard, shoulder belts optional or market dependent).
Body Construction:
Unitized body construction.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM radio or optional AM/FM radio with basic speaker(s).
Driver Assistance
Driving Aids:
None beyond standard mechanical systems.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000 miles (4,800 km) or 3-6 months, whichever comes first (typical for the era).
Tune Up Interval:
Recommended annually or every 10,000-15,000 miles (16,000-24,000 km), including spark plugs, points, condenser, and filter checks.
Lubrication Intervals:
Periodic greasing of suspension and steering components at chassis lubrication points, typically every 6 months or 5,000 miles.
Fluid Specifications
Engine Oil Type:
API SF or SG classification, SAE 10W-30 or 10W-40 recommended for general use. Consult manual for specific viscosity based on temperature range.
Coolant Type:
Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio). Capacity: Approx. 7.0 liters.
Brake Fluid Type:
DOT 3 or DOT 4 (check master cylinder cap or manual for exact specification).
Known Issues
Common Wear Items:
Carburetor adjustment/rebuilding, ignition system components (points, condenser, coil), fuel pump, front wheel bearings, universal joints in driveshaft, exhaust system components.
Rust Prone Areas:
Wheel arches, rocker panels, floor pans, door bottoms, trunk floor, and inner fenders are susceptible to corrosion.
Filter Part Numbers
Oil Filter:
Commonly interchangeable with Nissan part numbers or aftermarket equivalents such as Fram PH8A, Purolator L30001, Wix 51085.
Air Filter:
Specific to carburetor type; consult manual for exact part number or aftermarket equivalents for Hitachi or SU carburetors.
📚 Vehicle History
Brand Heritage
Datsun Legacy:
Datsun, a precursor to Nissan, established a reputation for building reliable, economical, and increasingly sporty vehicles, culminating in iconic models like the Z-cars and the 510.
Model Evolution
510 Development:
The Datsun 510 (1600 in many export markets) was designed by Pininfarina and released in 1968. It was celebrated for its advanced independent rear suspension (IRS) and engaging driving dynamics, often dubbed the 'poor man's BMW'.
Production
Production Period:
The 510 series was produced from 1968 to 1973.
Manufacturing Location:
Primarily Japan (various Nissan plants), but also assembled in other countries for specific markets.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Datsun 510 achieved significant success in various forms of motorsport, including SCCA Trans-Am series, cementing its reputation as a capable and competitive vehicle.
Ratings
Critical Reception:
Widely praised by automotive journalists for its handling, affordability, and build quality, often considered a benchmark for compact sedans of its era.
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