Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, crankshaft, pistons, connecting rods, timing, valve train.
Fuel System:
Fuel injection system (Bosch L-Jetronic), fuel pump, fuel filter, fuel lines, injectors, fuel pressure regulator, troubleshooting.
Ignition System:
Distributor, spark plugs, ignition coil, ignition timing, troubleshooting.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications, troubleshooting.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable for market), muffler, pipe routing, emissions control.
Transmission Manual:
Clutch operation, transmission disassembly, assembly, gear shifting mechanisms, fluid specifications.
Transmission Automatic:
Automatic transmission operation, service, fluid specifications, adjustments.
Drivetrain:
Driveshaft, universal joints, differential, rear axle, hub bearings, lubrication.
Suspension Front:
Independent suspension, control arms, ball joints, coil springs, shock absorbers, steering linkage, alignment specifications.
Suspension Rear:
Independent rear suspension (IRS), trailing arms, constant velocity joints, shock absorbers, springs, alignment specifications.
Steering System:
Steering rack, tie rods, steering column, power steering (if equipped), fluid specifications, troubleshooting.
Brake System:
Front disc brakes, rear drum brakes (typically), brake calipers, master cylinder, brake fluid specifications, bleeding procedures, parking brake.
Electrical System Charging:
Alternator, voltage regulator, battery, wiring diagrams for charging system.
Electrical System Starting:
Starter motor, starter solenoid, ignition switch, wiring diagrams for starting system.
Electrical System Lighting:
Headlights, tail lights, turn signals, interior lights, fuse box, wiring diagrams for lighting.
Electrical System Instruments:
Speedometer, tachometer, fuel gauge, temperature gauge, oil pressure gauge, warning lights, wiring diagrams.
Electrical System Accessories:
Wipers, washer system, horn, radio, heater controls, power windows (if equipped), wiring diagrams.
Body Exterior:
Body panel removal and installation, doors, hood, trunk, bumpers, glass, weatherstripping.
Body Interior:
Seat removal and installation, dashboard, center console, door panels, headliner, carpet.
HVAC System:
Heater core, blower motor, air conditioning system (if equipped), controls, refrigerant type (likely R12).
Emissions Control:
Air injection system, PCV system, catalytic converter operation and testing (specific to emissions standards of the target market).
Maintenance:
Routine maintenance checks, oil changes, filter replacements, lubrication, fluid level checks, tune-ups.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, electrical system diagnostics.
Disassembly:
Detailed step-by-step instructions for removing and separating vehicle components.
Assembly:
Detailed step-by-step instructions for reassembling vehicle components.
Cleaning:
Procedures for cleaning specific components during overhaul or reassembly.
Reinstalling:
Procedures for refitting components back into the vehicle.
Engine Overhaul:
Complete engine rebuild procedures, including bearing clearance, piston ring gap, valve seat grinding.
Transmission Rebuild:
Complete overhaul of manual and automatic transmissions.
Brake Service:
Brake pad/shoe replacement, caliper/wheel cylinder service, brake line replacement, brake bleeding.
Electrical Diagnostics:
Use of multimeters, oscilloscopes, and troubleshooting flowcharts for electrical issues.
Suspension Alignment:
Camber, caster, toe specifications and adjustment procedures.
Depth Of Coverage:
Comprehensive, covering from basic maintenance to complete component overhaul and troubleshooting.
Target Audience:
Professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge.
Content Type:
Step-by-step repair procedures, critical specifications, illustrations/pictures.
Oil Change:
Every 3,000 miles or 3 months, whichever comes first.
Oil Filter Change:
With every oil change.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Fuel Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 15,000 - 30,000 miles (depending on plug type).
Ignition Timing Adjustment:
Every 15,000 miles or annually.
Valve Lash Adjustment:
Every 15,000 miles or 12 months.
Coolant Flush:
Every 24,000 miles or 24 months.
Engine Oil:
API SF, SG classification; SAE 10W-30 or 10W-40
Brake Fluid:
DOT 3 or DOT 4 (glycol-based)
Power Steering Fluid:
ATF (Dexron II/III compatible)
Coolant:
50/50 mixture of Ethylene Glycol antifreeze and distilled water
Rust And Corrosion:
Common issue, particularly in the floor pans, wheel wells, and around the chassis rails. Requires diligent inspection and rust prevention.
Fuel Injection Problems:
Bosch L-Jetronic system can be sensitive. Issues with airflow meter, fuel pump, fuel pressure regulator, and wiring harness can cause drivability problems.
Rubber And Plastic Degradation:
Age-related deterioration of fuel lines, vacuum hoses, weatherstripping, and bushings is common and requires replacement.
Electrical Gremlins:
As with many vehicles of this era, aging wiring and connectors can lead to intermittent electrical faults.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear out, leading to sloppy handling and alignment issues.
Exhaust System Corrosion:
Exhaust manifolds, pipes, and mufflers are susceptible to rust and corrosion.