Engine Systems:
Engine overhaul, cooling system, fuel system, lubrication system, starting and charging system
Drivetrain Systems:
Transmission (gearbox, PTO), clutch, rear axle, differential, final drives, front axle
Hydraulic Systems:
Hydraulic pump, control valves, lift system, external hydraulic connections, power steering
Electrical Systems:
Wiring diagrams, lighting, instrumentation, starter motor, alternator, battery system
Chassis And Body:
Frame, steering system, braking system, wheels and tires, cab (if applicable), fenders, hitches
Cooling System Details:
Radiator, water pump, thermostat, hoses, coolant capacity and type
Fuel System Details:
Fuel tank, filters, lift pump, injection pump, injectors, bleeding procedures
Electrical System Details:
Starter motor, alternator, battery, wiring harness, lighting circuits, switches, fuses
Maintenance Procedures:
Regular servicing, lubrication, filter changes, fluid checks and changes, inspection schedules
Repair Procedures:
Engine rebuilding, transmission overhaul, hydraulic system repair, brake system servicing, electrical component replacement
Troubleshooting Guides:
Systematic diagnosis of common and uncommon faults, fault finding charts, diagnostic procedures
Disassembly And Assembly:
Step-by-step instructions for component removal, disassembly, inspection, and reassembly
Engine Timing:
Procedures for setting injection pump timing and valve clearances
Hydraulic Cylinder Repair:
Seal replacement and cylinder honing procedures for the 3-point linkage and auxiliary hydraulics
Front Axle And Steering:
Wheel bearing adjustment, steering linkage repair, and front axle overhaul
Depth:
Comprehensive, suitable for mechanics and skilled owners
Diagnostic Capability:
Advanced diagnostics and troubleshooting for all major systems
Rebuild Instructions:
Detailed instructions for complete engine, transmission, and hydraulic unit rebuilds
Torque Specifications:
Detailed torque values for all critical fasteners across all systems
Clearances:
Engine component clearances (piston-to-cylinder, bearing clearances), hydraulic valve clearances
Engine Manufacturer:
David Brown (or potentially Perkins, common in this era)
Displacement Cc:
Approximately 3481 cc (212.4 cu in) for the 4-cylinder diesel engine
Horsepower Net:
Approximately 60-70 HP (Engine dependent, specific variant not detailed)
Torque Peak:
Torque figures vary by engine variant and are detailed within the manual
Injection System:
Direct Injection (typical for this era)
Cooling Type:
Liquid-Cooled
Oil Type Specification:
Refer to manual for specific SAE viscosity grade and API service classification (e.g., API CD or CE for diesel engines)
Air Cleaner Type:
Oil bath or dry element type (details in manual)
Engine Oil Change Interval:
Typically 250 hours or annually (consult manual for exact interval)
Transmission Fluid Change Interval:
Typically 1000 hours or annually (consult manual for exact interval)
Hydraulic Fluid Type:
Refer to manual for specific hydraulic fluid type and viscosity grade
Coolant Specification:
Ethylene glycol-based antifreeze/coolant (consult manual for mix ratio and type)
Common Wear Items:
Clutch friction plates, hydraulic pump seals, brake components, starter motor brushes
Potential Electrical Faults:
Wiring harness degradation, intermittent connections, generator/alternator issues
Greasing Points:
Regular greasing of all pivot points, kingpins, PTO spline, and steering linkages is critical.